R--5KNOW YOUR MACHINELet’s learn more about your machine before we talk about riding.1. Hood - The hood covers the moving and hot parts of the engine
R--6KNOW YOUR MACHINE6. Seat / Storage - You sit on the seat. When the engine isn’t running,you can take the cushion off and put things under the seat
R--7KNOW YOUR MACHINELet’s review the three ways to stop yoursnowmobile.1. Pushing down on the engine stop switch on theright handlebar control will s
R--8PRE OPERATION CHECKYou are almost ready to have an adult start your snowmobile. Beforethe snowmobile is started for the first time, you must do aP
R--9PRE OPERATION CHECKn Make sure your track and skis are not frozen to the snow. Standbehind the machine and lift up on the back of the sled. This w
R--10RIDING RULESAny operator of this machine must be at least 6 years old. Now you areready to learn about riding a snowmobile. You will learn what y
R--11RIDING RULES" Always wear the right kind of clothing when you are riding yoursnowmobile. You will need a good helmet with a face shield orgo
R--12RIDING RULES" Always drive your snowmobile while sitting down. Keep bothhands on the handlebars and keep both feet on the running boards.&qu
R--13RIDING RULES" Learn where there are lakes, rivers, ponds and ditches in yourdriving area. Stay away from them. Never ride on frozen water. Y
R--14RIDING RULESLearn how to ride safely and correctly. Learn how to use your handsand arms as signals. Read and understand your Owner’s Manual.Left
Read, understand, and follow all of the instructions andsafety precautions in this manual and on all product labels.Failure to follow the safety preca
A-- 1-NOTES-
A-- 2UNDERSTANDING WARNINGSThe following precautionary signal words are used throughout thismanual to convey the following messages: It is very import
A-- 3UNDERSTANDING WARNINGSThe word “NOTE:” in this manual will alert you to keyinformation or instructions.Indicates a situation that can result in d
A-- 4UNDERSTANDING WARNINGSAs with all snowmobiles, caution must be observed to ensure operatorsafety. Particular caution must be taken to make sure t
A-- 5SAFETY DECALSNOTE: Warning decals have been placed on the vehicle for theoperator’s protection. Make certain the operator understands theinformat
A-- 6SAFETY DECALSS Read and understand warnings and the Owner’ s Manual be-fore operation. Severe injury or death can result from notheeding the warn
A-- 7PRE O PERATION CHECKTeach the operators to perform the following Pre-Operation Checkbefore starting the engine each time before they ride. If the
A-- 8PRE O PERATION CHECKBefore Starting The EngineNOTE: It is up to you, the parent, to teach your child the proper and safeway to ride a snowmobile.
A-- 9PRE O PERATION CHECKn Check Throttle Safety SwitchTest the throttle safety switchsystem on a daily basis be-fore the machine is used.While seated
A-- 10OPERATION WARNINGSn Single Rider SnowmobilesThis snowmobile is designed for a single operator.n Do Not Operate Engine With Intake Silencer Remov
1What’s the hottest thing on snow?Our new web site. It’s designed just for YOU!S Technical tipsS New product introductionsS Event schedulesS Parts and
A-- 11OPERATION WARNINGSn Do Not Touch the Engine After it Has Been RunningnDisabled OperatorsThe engine and exhaust become very hot when it is runnin
A-- 12OPERATION WARNINGSn Brake Lever TravelMeasure the clearancebetween the lever andbrake block. Inspectionshould be made with thelever firmly depre
A-- 13OPERATION WARNINGSn Be Seated and in Position to Control the VehicleImproper operator position on the snowmobile can be the source ofserious inj
A-- 14OPERATION WARNINGSn Always Wear Clothing Designed for SnowmobilingClothing designed for snowmobiling is warm, comfortable and safe.n Know the Li
A-- 15OPERATION WARNINGSWire fences are a serious hazard.Teach your child to always be on thealert for fences. Single strands areespecially dangerous,
A-- 16OPERATION WARNINGSWindchill/Temperature ChartsThe following information is provided as a guide to determine whattemperatures are dangerous when
A-- 17OPERATION WARNINGSWIND CHILL CHART (°C)Esti-matedActual Thermometer Reading (°C)matedWindSpeed5 0 -5 -10 -15 -20 -25 -30 -35 -40Speedin KPHEquiv
A-- 18OPERATION WARNINGSCold Weather Drive-awayWhenever the m achine has been parked for some length of time,especially overnight, always shake loose
A-- 19OPERATION WARNINGSSnow and ice buildup in the underhood area can inter -fere with the steering.Hard Packed SnowTeach your child to reduce speed
A-- 20OPERATION WARNINGSIceIt is dangerous to operate on ice or under slippery conditions. If ice orslippery conditions are unavoidable, use extreme c
2FOREWORD TO PARENTSThank you for purchasing a Polaris snowmobile and welcome to ourworld wide family of Polaris enthusiasts. Polaris takes great prid
A-- 21OPERATION WARNINGSRiding DownhillWhen riding downhill, the operator must keep the speed at a minimum.It is important to apply just enough thrott
A-- 22PRESERVATION OF THE ENVIRONMENTTeach your child to drive their snowmobile with consideration for theprotection and preservation of the environme
A-- 23PRESERVATION OF THE ENVIRONMENTEnvironmental ProtectionAs part of the continuing environmental education campaign, we areencouraging state and p
A-- 24IDENTIFICATION AND SPECIFICATIONSVehicle NomenclatureRefer to the illustrations on the following pages.1. Hood 12. Nosepan2. Headlight 13. Trail
A-- 25IDENTIFICATION AND SPECIFICATIONSControls and Instruments1. Stop Switch (Push/Pull).Operation found on pageA--33.2. Tether Strap3. Throttle Cont
A-- 26ENGINE BREAK-INEngine Break -InThe break-in period for your new snowmobile is defined as the first tenhours of operation, or the time it takes t
A-- 27ENGINE BREAK-INWith a basic understanding of how the snowmobile works, and withclose attention paid to maintenance tips, you will be ready to ri
A-- 28OPERATIONCarburetionProper carburetor adjustment is critical, since a mixture too lean (toomuch air, too little fuel) will result in overheating
A-- 29OPERATIONS Always stop the engine and refuel outdoors or in a well ventilated area.S Do not smoke or allow open flames or sparks in or near the
A-- 30OPERATIONFuelThe fuel used in the Polaris engine is as important to engine life andperformance as the lubricant used.Most Polaris engines are de
3TABLE O F CONTENTSRIDER’S SECTION R--1 - R--14Understanding Warnings R--1 - R--2Know Your Machine R--3 - R--7Pre Operation Check R--8 - R--9Riding Ru
A-- 31OPERATIONNOTE: It is up to you, the parent, to teach your child the proper andsafe way to ride a snowmobile. You must set boundaries and adhere
A-- 32OPERATIONPre-StartingBefore starting the engine, always refer to all safety warningspertaining to snowmobile operation. Never start the snowmobi
A-- 33OPERATIONStarting a Warm Engine1. Turn key to “On”.2. Pull engine stop switch (shut-off switch) up to “run” position.3. Grasp starter handle and
A-- 34OPERATION4. If the throttle lever operates properly, turn the ignition switch onand go through normal starting procedures.5. If the engine does
A-- 35OPERATIONDaily StorageWhenever the machine isplaced in overnight or dailystorage the following stepsmust be taken:S Park the snowmobile on aleve
A-- 36OPERATIONPre-ride Warm-UpThe following steps must be taken to ensure proper warm-up of theengine, drive train and track.With the snowmobile secu
A-- 37MAINTENANCEPolaris Recommended Maintenan ce ProgramThis Polaris snowmobile has been engineered and manufactured byskilled Polaris personnel to t
A-- 38MAINTENANCECareful periodic maintenance will help keep your vehicle in the safest,most reliable condition. Inspection, adjustment and lubricatio
A-- 39MAINTENANCEITEM WEEKLYORBEFOREEX-TENDEDPERIODOF OP-ERATION50HOURS100HOURS150HOURSSEEPAGECheck ski skags, replace whenworn to 1/2 original diamet
A-- 40MAINTENANCEPresent this section of your manual to your dealer each time your snow-mobile is serviced. This will provide you and future owners wi
R--1IMPORTANT NOTES FOR OWNERS ANDDRIVERSn After you read this manual store it in the vehicle for convenientreference. It should remain with the vehic
A-- 41MAINTENANCESpark Plug SelectionOriginal equipment parts or their equivalent should always be used.However, the heat range of spark plugs is of u
A-- 42MAINTENANCESpark Plug SelectionA new engine can cause temporary spark plug fouling even though theheat range is proper, due to the preservative
A-- 43MAINTENANCEWet FouledThe insulator tip is black. Theremay be a carbon layer over theentire nose. Generally, theelectrodes are not worn. Causesco
A-- 44MAINTENANCECarburetor AdjustmentsProper carburetor adjustments include the following:S Carburetor component changes for specific altitude and am
A-- 45MAINTENANCEExhaust SystemAt approximately 50 hours it is a good idea to check the exhaust systemfor wear or damage. To inspect, allow engine and
A-- 46MAINTENANCEThrottle Cable Pivot SlugLubricate the throttle cable pivotslug (A) every 50 hours or twicea year using and aerosollubricant.Brake Ad
A-- 47MAINTENANCECable and Brake Adjustment1. Slide the two rubberprotector covers (A)back to expose thecable adjuster.2. Usingan8mmwrenchto hold the
A-- 48MAINTENANCEBrake Lever TravelMeasure the clearance betweenthe lever and brake block.Inspection should be made withthe lever firmly depressed.Dis
A-- 49MAINTENANCELubrication PointsNOTE: Driveline noise is normal and inherent in a chain drive systemsuch as this machine uses.To ensure long life o
A-- 50MAINTENANCEOil LevelMaintain the oil level between thesafe marks (A) on the dipstick.Oil ChangeChange the oil after the initial 20hours of opera
R--2IMPORTANT NOTES FOR OWNERS ANDDRIVERSPARENTS: Do not allow anyone under the age of 6 to operate thismachine. Review the information in this manual
A-- 51MAINTENANCEControls and LinkageAll bushings, spindle shafts, and tie rod ends should be coated with alight coat of oil or grease. Throttle and b
A-- 52MAINTENANCEEngineProper off-season preparation of the engine and fuel system i s vital tothe prevention of rust and corrosion formation on preci
A-- 53MAINTENANCECarburetor Protection During Off-Season StorageWhen preparing your snowmobile for off-season storage werecommend that you add a fuel
A-- 54MAINTENANCETransporting the SnowmobileWhenever the snowmobile is transported the following measuresshould be taken:1. Turn the fuel valve to “Of
A-- 55MAINTENANCETrack and SuspensionUnder normal conditionsmoderate track tension shouldbe maintained during summerstorage. The rear of themachine sh
A-- 56MAINTENANCENOTE: Measure at t he point where the weight is hanging.4. Check for specified slack between the wear surface of the track clipand th
A-- 57MAINTENANCETrack AlignmentA periodic check should be made to see that the track is centered andrunning evenly on the slide rails. Misalignment w
A-- 58MAINTENANCE1. Safely support the rearof the machine with thetrack off the groundusing a jackstand.2. Start the engine andapply a small amount of
A-- 59MAINTENANCETrack Warm UpWhen storing yoursnowmobile outsideovernight, it i srecommended that thetrack be warmed up priorto driving thesnowmobile
A-- 60MAINTENANCETrack InspectionUsing a hoist or jackstand,safely lift and support therear of the snowmobile offthe ground. R otate the trackby hand
R--3KNOW YOUR MACHINEBefore you have an adult start the engine for you for the first time, l et’slearn about the controls on your new machine.1. Engin
A-- 61MAINTENANCEHi-Fax ReplacementThe 120 XC SP usesXTRA Lite styleHi-Fax. When anyarea of the Hi-Fax isworn to 7/16″ (1.1cm), it should bereplaced.
A-- 62MAINTENANCETrack LubricationTrack failure, loss of vehicle control and braking ability can result fromextended use of this vehicle on surfaces p
A-- 63MAINTENANCESteering Inspectio n and AdjustmentThe steering assembly of themachine should be checkedperiodically for loose nuts andbolts. See A,B
A-- 64MAINTENANCEHandlebar AdjustmentS Slide the handlebar padupward to access the ad-juster bolts. If additionalroom is required, unzipone of the han
A-- 65MAINTENANCESki SkagsThe skag is a replaceablebar attached to theunderside of the ski. Thepurpose of t he skag is toassist in turning thesnowmobi
A-- 66MAINTENANCENOTE:If rear idler wheel (1)assembly washers areremoved, be sure they arereinstalled with the domedside of the washer facingout (2) a
A-- 67MAINTENANCESuspension ComponentsSuspension Lubrication points are indicated by a L.1. Front Limiter Strap 2. Rail Bumper3. Torsion Spring Sleeve
A-- 68TROUBLESHOOTINGEngine TroubleshootingThe following information is provided to help you identify probablecauses for questions you may have about
A-- 69ACCESSORIESMaintenance Items and AccessoriesThe tools and maintenance items mentioned i n t his book are available atyour Polaris dealer as well
A-- 70SPECIFICATIONSSpecifications - 120 XC SPRider Seating 1 Pilot Jet 50Dry Weight (lbs.)±4lbs140 Air Screw 1.5Fuel Tank Capacity(Gal).5 Ignition Ty
R--4KNOW YOUR MACHINE6. Brake Lever - Squeeze this towards the handle to make yoursnowmobile slow down or stop.7. Ignition Switch - The key must be tu
A-- 71WIRING DIAGRAM2001 120 XC SP
A-- 72SERVICE AND WARRANTYPolaris Anti -Theft SystemThe Polaris anti-theft system monitoring program (PATS ) is designedto aid owners of registered sn
A-- 73SERVICE AND WARRANTYWhen writing about parts, service or warranty, always include thefollowing information:1. Serial number 5. Details of troubl
A-- 74WARRANTYLIMITED WARRANTYPolaris Industries Inc., 2100 Highway 55, Medina, Minnesota 55430,gives a ONE YEAR LIMITED WARRANTY on all components of
A-- 75WARRANTYThis warranty does not cover the use of unauthorized lubricants,chemicals, or fuels that are not compatible with the snowmobile.The excl
A-- 76WARRANTYHOW TO OBTAIN WARRANTY SERVICEIf your snowmobile requires warranty service, you must take it to aPolaris dealer authorized to repair Pol
A-- 77WARRANTYPolaris Extended Service ContractPolaris now is offering an extended engine service contract which pro-vides the following benefits:S Ad
78INDEXAccessories A-69...Auto Chain Tensioner A-48...Brake Adjustment A-46...Brake Lever Travel A-48...
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