Polaris Industries Utility Trailer PN 9918061 manuals

Owner’s manuals and user’s guides for Engine Polaris Industries Utility Trailer PN 9918061.
We providing 1 pdf manuals Polaris Industries Utility Trailer PN 9918061 for download free by document types: User Manual

Polaris Industries Utility Trailer PN 9918061 User Manual (71 pages)

Brand: Polaris | Category: Engine | Size: 23.20 MB |

English

Table of contents

2003 TRAIL BOSS

1

SERVICE MANUAL

2

Trademarks

3

CHAPTER INDEX

4

CHAPTER 1

6

MAINTENANC

6

2003 TRAILBOSS MODEL

8

2003 TRAILBOSS 330

8

REPLACEMENT KEYS

9

MACHINE DIMENSIONS

10

GENERAL INFORMATION

11

2003 TRAIL BOSS 330

11

PUBLICATION NUMBERS

13

PAINT CODES

13

SAE TAP DRILL SIZES

14

METRIC TAP DRILL SIZES

14

DECIMAL EQUIVALENTS

14

CONVERSION TABLE

15

GLOSSARY OF TERMS

16

CHAPTER 2

18

MAINTENANCE

18

PERIODIC MAINTENANCE CHART

19

PRE-RIDE / DAILY INSPECTION

20

REFERENCE

22

MAINTENANCE QUICK REFERENCE

22

SPECIAL TOOLS

24

Alignment Tool 6

24

COMPRESSION TEST

30

ENGINE MOUNTS

30

ENGINE FASTENER TORQUE

30

BATTERY MAINTENANCE

30

SPARK PLUG

31

IGNITION TIMING

31

AIR BOX SEDIMENT TUBE

33

RECOIL HOUSING

33

PVT DRAIN PLUG & DRYING

34

ENGINE OIL LEVEL

34

OIL AND FILTER CHANGE

35

STEERING

37

TIE ROD END / STEERING

37

INSPECTION

37

TOE ALIGNMENT

39

ADJUSTMENT

39

EXHAUST CLEANING

39

ADJUSTMENT PROCEDURE

42

CONCENTRIC

42

SWINGARM

42

CHAPTER 3

46

ES32PFE10 ENGINE SERVICE DAT

47

ES32PFE10 ENGINE SER

48

Cylinder Head

49

Cylinder Base

49

Crankcase

49

General Items

51

OIL COOLER ASSEMBLY

53

OIL FLOW DIAGRAM

54

ES32PFE ENGINE EXPLODED

55

REMOVAL / INSTALLATION

56

ROCKER ARM/SHAFT

57

CAMSHAFT REMOVAL

58

CYLINDER HEAD REMOVAL

60

CYLINDER HEAD

60

VALVE INSPECTION

62

COMBUSTION CHAMBER

63

VALVE SEAT

63

RECONDITIONING

63

CYLINDER HEAD ASSEMBLY

66

VALVE SEALING TEST

67

ENGINE BOTTOM END

67

DISASSEMBL

67

PISTON REMOV

68

CYLINDER INSPECTION

68

PISTON INSPECTION

69

PISTON RING INSTALLED

70

CRANKCASE DISASSEMBLY

70

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