Polaris 2002 ATV Xpedition 425 User Manual download pdf

OWNER’S MANUAL SUPPLEMENT

2002 XPEDITION 425

PN 9917031

IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all

times.

Capacities

Body Style Gen IV

Gross Vehicle Weight 1135 lbs.

Fuel Capacity 3.2 gallons

Oil Capacity 5.5 quarts

Front Rack (Maximum -

Capacity)

90 Lbs.

Rear Rack 180 Lbs.

Tongue Weight 30 lbs.

Tow Hitch Standard

Tow Capacity 850 lbs.

T urn Radius 65〉

Ground Clearance 7.25〉

Height 47〉

Length 81〉

Seat Height 34〉

Dry Weight 647 lbs.

Wheel Base 49.75〉

Width 46〉

Drive System

Drive System Type Shaft

Shift Type Manual 5 Speed / Re-

verse

Front Drive (ratio) 3.7/1

Final Drive (ratio) 3.1/1

Front Tire 25 x 8 - 12

Rear Tire 25 x 11 - 12

Tire Pressure (front) 4psi

Tire Pressure (rear) 3psi

Suspension and Brakes

Front Susp. - Mac Strut 6.7〉

Rear Susp. - Progresseive

Rate Swing Arm

6.5〉

Shock Adjustment CAM

Front Brake Hydraulic

Rear Brake Hydraulic

Auxiliary Brake Hydraulic Foot Brake

Park Brake Hydraulic

Engine & Cooling

Engine Model Number EH42PLE04

Engine Type 4 Stroke, Single Cycle

Lubrication Wet Sump

Bore x Stroke 87.9 x 70

Displacement 425

Compression Ratio 9.2:1

Engine Cooling Liquid cooled with fan

assist

Alternator Output (watts) 200

Carburetion 34mm Mikuni (CV

T ype)

Main Jet 152.5

Pilot Jet 45

Needle Jet P-8 (513)

Pilot Air Jet 100

Pilot Screw 21/4Turns

Jet Needle 4HB41-3

Ignition CDI

Timing 30 @ 5000  2

Spark Plug Gap 0.9 mm / .036 in

Spark Plug Type NGK BKR5ES

Exhaust USFS Approved

1 2

Summary of Contents

Page 1 - PN 9917031

1OWNER’S MANUAL SUPPLEMENT2002 XPEDITION 425PN 9917031IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your

Page 2 - Features

2FeaturesHeadlight (watts) Grill - Hi/Lo 30 WTaillight (watts) 8.26Brake Light (watts) 26.93-Point Hitch AccessoryBattery StandardDC Plug In - Rear Ac

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Polaris 2002 ATV Xpedition 425 User Manual

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Summary of Contents

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