Polaris Xer User Manual

7INTRODUCTIONPreservation of the EnvironmentTeach your child to drive their snowmobile with consideration for the protection and preservation of the e

97INDEXSSafety Decals . . . . . . . . . . . . . . . . . . 13Safety Symbols . . . . . . . . . . . . . . . . . 10Signal Words. . . . . . . . . . . .

8INTRODUCTIONPreservation of the EnvironmentEnvironmental ProtectionAs part of the continuing environmental education campaign, we are encouraging sta

9INTRODUCTIONVehicle Identification NumbersRecord your snowmobile's identification numbers and key number in the spaces provided. Remove the spar

10SAFETYThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym-bol

11SAFETYEquipment ModificationsAll Polaris snowmobiles have been designed and tested to provide safe operation when used as directed. Failure of criti

12SAFETYMaintenance ProgramThis snowmobile is not a toy. The information in this manual is pro-vided to aid you in its safe operation. For the safety

13SAFETYSafety DecalsSafety and warning decals have been placed on the vehicle for the oper-ator's protection. Make sure the operator understands

14YOUTH SECTIONKnow Your SnowmobileBefore you have an adult start the engine for you for the first time, let's learn about the controls on your n

15YOUTH SECTIONKnow Your SnowmobileGas CapAn adult will take the gas cap off to put gas in your snowmobile. Never take the gas cap off. Always make su

16YOUTH SECTIONKnow Your SnowmobileLet's learn more about the parts of your snowmobile before we learn about riding.Snow FlapSkiHandlebarSeat and

17YOUTH SECTIONKnow Your SnowmobileHoodThe hood covers the moving and hot parts of the engine. Always make sure the hood is securely latched before yo

18YOUTH SECTIONKnow Your SnowmobileLet's review the 3 ways to stop your snowmobile:1. Push the stop switch down. 2. Pull the tether strap off the

19YOUTH SECTIONPre-Ride CheckYou're almost ready to have an adult start your snowmobile. But first you must do a PRE-RIDE CHECK to make sure the

20YOUTH SECTIONPre-Ride Checkn Gas LevelHave an adult check the gas level to see if your snowmobile needs more gas. Children should never open the gas

21YOUTH SECTIONRiding RulesNow you're ready to learn about driving your Polaris snowmobile. This snowmobile is not a toy. There are some things y

22YOUTH SECTIONRiding Rules" Always wear the right kind of clothing when you ride your snowmo-bile. Always wear a helmet with a face shield or go

23YOUTH SECTIONRiding Rules" Always sit down when you drive. Keep both hands on the handlebars. Keep both feet on the running boards. " Neve

24YOUTH SECTIONRiding RulesLearn how to use your hands and arms as signals. Use these signals to let others know when you are getting ready to turn or

25ADULT SECTIONPre-Ride CheckAs the adult, you must teach the child the proper and safe way to ride a snowmobile. Set boundaries and adhere to them, k

26ADULT SECTIONPre-Ride Checkn Read and Understand Your Owner's ManualRead and make sure the operators understand the Owner's Manual com-ple

WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe

27ADULT SECTIONPre-Ride Checkn Check the throttle safety switchTest the throttle safety switch system on a daily basis before the vehicle is used.With

28ADULT SECTIONPre-Ride Checkn Inspect the trackDriving for extended periods of time with marginal lubrication could severely damage the track. Drivin

29ADULT SECTIONOperation Warningsn Do not carry passengersThis snowmobile is designed for a single operator. n Do not operate with intake silencer rem

30ADULT SECTIONOperation Warningsn Do not touch the engine after it's been runningn Disabled operatorsWARNINGHot components can cause serious bur

31ADULT SECTIONOperation Warningsn Check brake lever travelDepress the brake lever fully. Mea-sure the clearance between the lever and brake block. Cl

32ADULT SECTIONOperation Warningsn Check surroundingsMake sure the operation area is clear of obstacles and bystanders. Some sideways movement is poss

33ADULT SECTIONOperation Warningsn Always wear clothing designed for snowmobilingAlways make sure the operator is wearing an approved helmet and eye p

34ADULT SECTIONOperation Warningsn Stop engine before attempting adjustmentsn Know limitations of machine and skills of driverThe operator should be a

35ADULT SECTIONOperation Warningsn Instruct all operatorsTeach all young drivers to always be alert and to pay attention to the driving area ahead. Wh

36ADULT SECTIONOperation WarningsDriving ResponsiblyAs the adult, you must teach the child the proper and safe way to ride a snowmobile. Set boundarie

1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris enthusiasts. Visit us online at www.polarisindus-t

37ADULT SECTIONOperation WarningsSnow ConditionsThis snowmobile is designed to operate best on snow. Maneuverability is attained by the steering, skis

38ADULT SECTIONOperation WarningsDriving on HillsTraveling on hills is not recommended. A child may not be capable of maneuvering body weight as neede

39ADULT SECTIONOperation WarningsWindchill/Temperature ChartsThe following information is provided to help you determine when tem-peratures become dan

40ADULT SECTIONComponent IdentificationSnow FlapSkiHandlebarSeat and StorageHoodHeadlightWindshieldFlagTra ckTaillightRearSuspensionNosepanTrailing Ar

41ADULT SECTIONComponent IdentificationFuel CapRecoil Starter HandleIgnition Key & SwitchBrake LeverThrottle LeverEngine Stop SwitchTe t h e rStra

42ADULT SECTIONBreak-In PeriodEngine Break-InThe break-in period for your new snowmobile is defined as the first ten hours of operation, or the time i

43ADULT SECTIONOperationFuelWhen refueling, use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M)/2 octane. Do not use

44ADULT SECTIONOperationSpeed/Performance RegulationAs the adult, you must teach the child the proper and safe way to ride a snowmobile. Set boundarie

45ADULT SECTIONOperationStarting the EngineNever start the engine before performing the Pre-Ride Check. See pages 19 and 25.1. Turn the key to ON.2. P

46ADULT SECTIONOperationEmergency Stopping ProceduresThe following chart lists methods for stopping the snowmobile in the event of an emergency. See p

2WELCOMEDear Parents:We believe your children should have the opportunity to enjoy The Way Out experience along with you. We've provided this own

47ADULT SECTIONOperationPre-Ride Warm-UpAlways warm up the engine, drive train and track before operating the snowmobile. Support the rear with an app

48ADULT SECTIONEmission Control InformationAny qualified repair shop or qualified person may maintain, replace, or repair the emission control devices

49ADULT SECTIONMaintenancePolaris Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regul

50ADULT SECTIONMaintenancePeriodic Maintenance ChartThe following chart is a guide based on average riding conditions. You may need to increase freque

51ADULT SECTIONMaintenancePeriodic Maintenance ChartITEM SEE PAGEDAILY WEEKLY OR BEFORE EXTENDED PERIOD OF OPERATION50HRS100HRS150HRSCheck track align

52ADULT SECTIONMaintenanceSpark PlugsA new engine can cause temporary spark plug fouling due to the preser-vative added during the assembly process. A

53ADULT SECTIONMaintenanceSpark PlugsNormal PlugThe normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The elect

54ADULT SECTIONMaintenanceFuel Valve/Fuel LinesInspect the fuel valve and the fuel lines regularly. Carefully check the system's fuel line condit

55ADULT SECTIONMaintenanceCarburetorProper carburetor adjustment is critical, since a mixture too lean (too much air, too little fuel) will result in

56ADULT SECTIONMaintenanceBrake Lever TravelFirmly depress the brake lever. Measure the clearance between the lever and brake block.If clearance is mo

3WELCOMEDear Children:Before you ride your new Polaris snowmobile, there are some important things that you need to know. Your parents and Polaris wan

57ADULT SECTIONMaintenanceBrake Cable Adjustment4. Check the actuator linkage to ensure there is adequate freedom of movement for positive brake opera

58ADULT SECTIONMaintenanceThrottle Cable LubricationWith the engine off, lubricate the throttle cable occasionally. Turn the handlebars to the left an

59ADULT SECTIONMaintenanceChain TensionerInspect the chain. Proper deflection is one inch (25 mm). Adjust the chain if deflection is incorrect.1. Loos

60ADULT SECTIONMaintenanceDriveline LubricationNOTE: Driveline noise is normal for this vehicle.To ensure long life of the snowmobile's driveline

61ADULT SECTIONMaintenanceEngine OilOil RecommendationsPolaris recommends the use of Polaris Premium 4 All Season Synthetic Oil or any class SE, SF (A

62ADULT SECTIONMaintenanceEngine OilOil Change1. Support the rear of the snowmobile slightly off the ground with an appropriate snowmobile support.2.

63ADULT SECTIONMaintenanceTrack TensionTrack adjustment is critical for proper handling. Always maintain cor-rect tension and alignment.1. Operate the

64ADULT SECTIONMaintenanceTrack Tension Adjustment1. Loosen the rear idler shaft bolt.2. Tighten or loosen the track adjusting screws to provide equal

65ADULT SECTIONMaintenanceTrack AlignmentCheck track alignment at the intervals outlined in the periodic mainte-nance chart beginning on page 50. Make

66ADULT SECTIONMaintenanceTrack Warm UpAfter storing your snowmobile outside overnight, warm up the track before driving the snow-mobile. This reduces

4POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-tries Inc.Copyright 2006 Polaris Sales Inc. All information contained with

67ADULT SECTIONMaintenanceTrack InspectionCheck track condition at the intervals outlined in the periodic mainte-nance chart beginning on page 50.1. S

68ADULT SECTIONMaintenanceSlider ReplacementPolaris rail slides have a wear limit indicator groove to indicate the minimum permissible slide thick-nes

69ADULT SECTIONMaintenanceSteering InspectionEach week, or before a long ride, check all steering system fasteners. Tighten any loose fasteners. The s

70ADULT SECTIONMaintenanceHandlebar Adjustment1. Slide the handlebar pad upward to access the adjuster bolts. If additional room is required, unzip on

71ADULT SECTIONMaintenanceSki SkagsThe skag is a replaceable bar attached to the underside of the ski. The purpose of the skag is to assist in turning

72ADULT SECTIONMaintenanceLubrication RecommendationsSuspensionTo maintain rider comfort and to retard wear of the pivot shafts, lubri-cate the suspen

73ADULT SECTIONMaintenanceLubrication RecommendationsInspect and lubricate all greaseable components at the intervals outlined in the Periodic Mainten

74ADULT SECTIONMaintenanceWashing the VehicleKeeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life o

75ADULT SECTIONMaintenanceStorageOff season or extended storage of your snowmobile requires preventive measures to aid against deterioration and to pr

76ADULT SECTIONMaintenanceStorageStabilize the FuelProper off-season preparation of the engine and fuel system is vital to the prevention of rust and

5TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Important Notes for Owners and Drivers. . . . . . . . . . .

77ADULT SECTIONMaintenanceStorageTrack and SuspensionSupport the rear of the snowmobile slightly off the ground with an appropriate snowmobile support

78ADULT SECTIONMaintenanceTransporting the SnowmobileWhenever the snowmobile is transported the following measures should be taken:1. Turn the fuel va

79TROUBLESHOOTINGEngine Turns Over, Fails to StartContact your Polaris dealer for service if you're unable to identify solu-tions using the follo

80SPECIFICATIONSCapacities and DimensionsBody Style Mini IndyRider/Weight Capacity 1/150 lbs. (68 kg) maximumDry Weight 147.5 lbs. (67 kg)Fuel Tank Ca

81SPECIFICATIONSCarburetor JettingAMBIENT TEMPERATUREALTITUDEMeters (Feet)Below-25°F(-31°C)-30° to -10°F(-34° to -23°C)-15° to +5°F(-26°C to -15°C)0°

82POLARIS PRODUCTSPart No. DescriptionEngine Lubricants2870791 Fogging Oil (12 oz. Aerosol)2871281 Premium 4 Synthetic 0W-40 Engine Oil (4-Cycle)(qt.)

83WARRANTYService and Warranty InformationObtaining Service and Warranty AssistanceRead and understand the service data and the Polaris warranty infor

84WARRANTYService and Warranty InformationPolaris Anti-Theft SystemThe Polaris anti-theft system (PATS) monitoring program is designed to aid owners o

85WARRANTYLimited WarrantyPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIM-ITED WARRANTY on all components of the Polari

86WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT

6INTRODUCTIONImportant Notes for Owners and DriversAfter reading this manual, store it in the snowmobile for convenient ref-erence. It should remain w

87WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested by a Polaris Dealer (if app

88WARRANTYPolaris Second Year Engine Service ContractSecond Year Engine Service Contract is standard on all eligible new and unused snow-mobiles that

89WARRANTYPolaris Second Year Engine Service ContractCoverageCoverage for second year engine failures due to defects in materials and workmanship will

90WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD

91WARRANTYExported VehiclesHow to Get ServiceIn the Country where your vehicle was purchased:Warranty or Service Bulletin repairs must be done by an a

92WARRANTYSnowmobile Engine Emissions Limited WarrantyThis snowmobile engine emissions limited warranty is in addition to the Polaris stan-dard limite

93WARRANTYSnowmobile Engine Emissions Limited WarrantySome states do not allow limitations on how long an implied warranty lasts, so the above limitat

94MAINTENANCE LOGPresent this section of your manual to your dealer each time your snow-mobile is serviced. This will provide you and future owners wi

95MAINTENANCE LOGDATE HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS

96INDEXAAir Pollution . . . . . . . . . . . . . . . . . . . 7BBearings . . . . . . . . . . . . . . . . . . . . . . 73Brake Cable Adjustment . . .