Polaris 2004 500 Classic F/O User Manual download pdf

Owner's Manual Supplement

IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.

500 Classic F/O2004

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts)

Chaincase Oil Capacity (oz.)

DryWeight (Est.)

471.1

Fuel Tank capacity (Gallons)

11.8

Gearcase Oil Capacity (oz.)

n/a

Height (in.)

Length (in.)

113

Oil Capacity (Quarts)

3.25

Ski Center Distance (in.)

42.5

Compressed Width (in.)

Body Style

EDGE

Rider Capacity

Brake Type

Hydraulic

Drive Clutch Center Distance

11.5"

Clutch Type

P-85

Track Length (inches)

121

Track Width (inches)

Reverse Transmission

Standard

Capacities and Dimensions

Drive Belt P/N

3211078

Engine Model Number

EC50PL214

Alternator Output (watts)

200 Watt

Bore x Stroke (mm)

72 X 60

Displacement (cc)

488 CC

Carburetor/Throttle Body

Engine and Cooling

Carburetor Model

TM38

Cooling

Liquid

Cylinders

Ignition Timing °BTDC @ RPM

26° @ 3000

Ignition Type

Analog

Mikuni

Main Jet

360

Pilot Jet

Jet Needle / Clip Position

9DFY1-54 / 2

Needle Jet

P-2 (825)

Cutaway

2.0

Fuel Screw

1.5 Turns

Idle RPM +/-200

1600

Oil Injection

Polaris Blue

Spark Plug

Champion RN3C

Air Screw

N/A

Spark Plug Gap (mm / in.)

0.70/.028

Minimum Fuel Requirement

87Oct.NonOxy.or 89 Oct.Oxy.

Pilot Air Jet

0.9

Throttle Gap Under CA (mm)

2.0 mm / .078"

Front Type

Edge

IFS Shock Type

Sel

Rear Type

M-10

M-10 Ace, Elec

Front Track Shock

Fox IFP

Rear Track Shock

Fox IFP w/Res

Suspension

Tachometer

Accessory

Features

Electric Fuel Gauge

Standard

Speedometer

Std 5 Inch Wht/Blk

Electric Start

Standard

Low Oil Light

Standard

Parking Brake

Standard

Wear Strips

Coolers

390

370

360

340

320

370

350

340

320

310

300

350

330

320

300

Altitude

Meters

(Feet)

Ambient

Temperature

0-600

(0-2000)

600-1200

(2000-4000)

1200-1800

(4000-6000)

1800-2400

(6000-8000)

Below -30°F

Below -34°C

-30° to -10°F

-34° to -23°C

-10° to +10°F

-23° to -12°C

+10° to +30°F

-12° to -1°C

290

270

320

310

300

280

270

250

2400-3000

(8000-10000)

300

290

270

260

240

230

3000-3700

(10000-12000)

280

270

250

240

220

210

+30° to +50°F

-1 to +10°C

Above +50°F

Above +10°C

10M5 Gold Black 36°

10M Blue

Bushed

Gold Black 36°

10M

White

Bushed

Dark Blue/

White

Black 36°

10M Red

Bushed

Dark Blue/

White

Black 36°

Altitude

Meters

(Feet)

Shift

Weight

Clutch

Spring

Clutch Spring Driven

Helix

Drive Clutch Driven Clutch

21-40 HYVO

74P

21-40 HYVO

74P

21-40 HYVO

74P

21-40 HYVO

74P

Chaincase

Gearing/

Pitch

0-900

(0-3000)

900-1800

(3000-6000)

1800-2700

(6000-9000)

2700-3700

(9000-

12000)

9918402 Rev 01 05/03PN Printed in the U.S.A.

500 Classic F/O2004 1

Summary of Contents

Page 1 - 500 Classic F/O2004

Owner's Manual SupplementIMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's man

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Polaris 2004 500 Classic F/O User Manual

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