Polaris 2010 Breeze User Manual

Owner's ManualPantone 426 Cfor Maintenance and Safety

8SAFETYOperator SafetyFailure to operate this vehicle properly can result in a collision, loss of control, accident or overturn, which may result in s

9SAFETYOperator SafetyVentilation When Charging BatteriesFailure to provide adequate ventilation while charging batteries can result in an explosion.

10SAFETYOperator SafetySeat BeltsRiding in this vehicle without wearing a seat belt increases the risk of serious injury in the event of an accident o

11SAFETYOperator SafetyCarrying a PassengerNever carry a passenger until you have operated this vehicle for at least two hours and have completed the

12SAFETYOperator SafetyTurning ImproperlyTurning improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper

13SAFETYOperator SafetyImproper Hill ClimbingImproper hill climbing could cause loss of control or overturn. Use extreme caution when operating on hil

14SAFETYOperator SafetyOperating on Slippery TerrainOperating on excessively rough, slippery or loose terrain could cause loss of traction, loss of co

15SAFETYOperator SafetyOperating Over ObstaclesImproperly operating over obstacles could cause loss of control or overturn. Never operate over obstacl

16SAFETYOperator SafetyPrecautions During MaintenanceAlways follow all safety instructions in the maintenance portion of this owner’s manual, as well

17SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels

Pantone 426 CFor your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340P

18SAFETYSafety Labels and LocationsGeneral WarningWARNINGREAD OWNER’S MANUAL.FOLLOW ALL INSTRUCTIONS AND WARNINGS. • This vehicle does not comply with

19SAFETYSafety Labels and LocationsAge WarningWARNINGOperating this vehicle if you are under the age of 16 increases your chance of severe injury or d

20 SAFETYSafety Labels and LocationsDiscretionary WarningWARNINGIMPROPER VEHICLE OPERATION CAN RESULT IN SEVERE INJURY OR DEATH.• Do not start vehicle

21SAFETYSafety Labels and LocationsCAUTION, MASTER SWITCHCAUTION• When towing the vehicle, the Master ON-OFF Switch MUST be in the OFF position or sev

22SAFETYSafety Labels and LocationsPassenger Safety WarningWARNING• DO NOT get on or off vehicle while it is in motion.• Remain seated, holding handle

23SAFETYSafety Labels and LocationsWarning BatteryWARNING• Battery Explosion could result in severe injury or death.• Wear eye protection when working

24FEATURES AND CONTROLSComponent LocationsSteering WheelFRONT VIEWTurn Signal Lever/Hazard LightsAdjustable Front ShocksAdjustable HeadlightsTurn Sign

25FEATURES AND CONTROLSComponent LocationsTail Light/Brake Light/Running LightPassenger SeatREAR VIEWPassenger SeatT-BarPassenger SeatGrab HandleFootr

26FEATURES AND CONTROLSComponent LocationsSIDE VIEWA PillarSeat BeltsB PillarBag RetainerCharging ReceptacleDrink RailBattery Compartment Under Seat

27FEATURES AND CONTROLS12V Accessory Power OutletA 12V power outlet is provided for charging cell phones and GPS devices. Connected devices should not

1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti

28FEATURES AND CONTROLSForward/Reverse SwitchWhen the Forward/Reverse switch is in the center position, the vehicle is in neutral and will not operate

29FEATURES AND CONTROLSBattery Discharge Indicator (BDI)The battery discharge indicator shows the amount of energy removed from the batteries. 70% dis

30FEATURES AND CONTROLSMaster On/Off SwitchThe master switch is located under the seat on the passenger side of the battery box. The switch must be in

31FEATURES AND CONTROLSMultifunction LightMultifunction Light Troubleshooting GuideFlash SequenceSolutionOFF If the light does not illuminate, verify

32FEATURES AND CONTROLSBatteriesThis vehicle is equipped with six 8-volt batteries that supply the power needed to operate the vehicle. Refer to the b

33FEATURES AND CONTROLSBrakesPark BrakeThe park brake pedal is located in the upper left corner of the brake pedal. To engage the park brake, depress

34FEATURES AND CONTROLSAccelerator PedalDepress the accelerator pedal to release the park brake and increase vehicle speed. The key must be ON and the

35FEATURES AND CONTROLSSeatsDriver’s Seatback AdjustmentThere is not an adjustment for the front seat base or rear seats.You can adjust the dri

36FEATURES AND CONTROLSSeatsOpen Seat to Access BatteriesTo Flip the Seat Up for Service1. Make sure the driver’s side seatback is in rearmost positio

37FEATURES AND CONTROLSSeat BeltsFalling from a moving vehicle could result in serious injury or death. Always fasten your seat belt securely before o

2POLARIS, THE WAY OUT are registered trademarks of Polaris Industries Inc.Copyright 2009 Polaris Sales Inc. All information contained within this publ

38FEATURES AND CONTROLSPassenger Seat/Bag RetainerTo access the passenger seat, lift the passenger seat release handle and push down the seat until it

39OPERATIONBrake System Break-inApply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system

40OPERATIONNew Operator Driving Procedures1. Read and understand the owner's manual and all warning and instruction labels before operating this

41OPERATIONNew Operator Driving ProceduresStopping1. Release the accelerator pedal completely.2. Depress the brake pedal and brake to a complete stop.

42OPERATIONDriving with Passengers1. Complete the New Operator Driving Procedures outlined on pages 40-41.2. Perform the pre-ride inspection. See page

43OPERATIONBattery Use• New batteries should be given a full charge before use.• New deep cycle batteries need to be cycled several times before reach

44OPERATIONDriving on Slippery SurfacesSkidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operati

45OPERATIONDriving UphillWhenever traveling uphill, follow these precautions:1. Always check the terrain carefully before ascending a hill.2. Avoid st

46OPERATIONDriving DownhillWhenever descending a hill, follow these precau-tions:1. Avoid steep hills (15° maximum).2. Always descend a hill with the

47OPERATIONDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obsta-cles or people behind the vehicle.2. Apply t

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . .

48OPERATIONDriving on a Sidehill (Sidehilling)Driving on a sidehill is not recommended. Improper pro-cedure could cause loss of control or overturn. A

49OPERATIONParking on an InclineA rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable,

50OPERATIONHauling CargoOverloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or bra

51OPERATIONTowing the Vehicle Follow these procedures when towing the vehicle:1. Place the direction selector switch in the NEUTRAL position.2. Move t

52OPERATIONTransporting the Vehicle on a TrailerWhen transporting the vehicle for a long distance or on public streets, always use a trailer with an a

53CLEANINGWashing the VehicleKeeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various compon

54CLEANINGWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage co

55STORAGEStoring the VehicleAny time the vehicle will be parked for more than a few hours, follow the recommended storage procedures:1. Make any neces

56STORAGERemoval from Storage1. Inspect all battery connections.2. Verify that batteries are fully charged.3. Verify that tire pressure is at specific

57MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, ad

4INTRODUCTIONThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sy

58MAINTENANCEPeriodic Maintenance ChartMaintenance Chart KeyX Perform these operations more often for vehicles subjected to severe use.n Have an auth

59MAINTENANCEPeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe use.n Have an authorized Polaris dealer

60MAINTENANCELubrication RecommendationsCheck and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on p

61MAINTENANCETransaxleTransaxle Specification ChartUse of other fluids may result in improper operation of components.Transaxle Lubricant Capacity Fil

62MAINTENANCESpeed Control System/Accelerator PedalFailure to check or maintain proper operation of the accelerator pedal system can result in an acci

63MAINTENANCEBrakesThe rear brakes are mechanical drum type brakes activated by the brake pedal. See page 33. Always check brake pedal travel before e

64MAINTENANCESuspension SettingsThe front suspension shocks are preload adjustable, with three settings on each axle.The suspensions are set on the mi

65MAINTENANCETiresOperating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could resul

66MAINTENANCEAxle and Wheel Nut Torque SpecificationsInspect the following items occasionally for tightness, and if they've been loosened for mai

67MAINTENANCETiresWARNING! Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or deat

5INTRODUCTIONFailure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your Polaris vehicle i

68MAINTENANCETiresWheel Installation1. Place the transmis-sion in NEUTRAL. 2. Place the wheel in the correct position on the wheel hub. Be sure the va

69MAINTENANCELightsWARNING! Poor lighting while driving can result in severe injury or death. Headlight and tail light lenses become dirty during norm

70MAINTENANCELightsBrake LightsWhen the brake pedal is depressed, the brake light comes on. Check the brake light before each ride.1. Turn the ignitio

71MAINTENANCEBatteriesBattery posts, terminals and related components contain lead and lead compounds, chemicals known to cause cancer and reproductiv

72MAINTENANCEBatteriesBattery Cleaning If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon

73MAINTENANCEBatteriesBattery FluidA poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. Add only distilled water

74SPECIFICATIONSBREEZE NVGross Vehicle Weight 1130 lbs. (514 kg)Rear Seat Capacity 300 lbs. (136 kg)Maximum Weight Capacity 700 lbs. (317.5 kg) (rider

75POLARIS PRODUCTSPart Number DescriptionGearcase / Transmission Lubricants2873602 Premium AGL Synthetic Gearcase Lubricant (qt.)2870465 Pump for Gall

76TROUBLESHOOTINGVehicle Doesn’t OperatePossible Cause SolutionLow battery voltage Recharge the battery overnightLoose battery connections Check all c

77WARRANTYLIMITED WARRANTYPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIM-ITED WARRANTY on all components of your Polaris

6INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

78WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESThe Polaris limited warranty excludes any failures that are not caused by a defect in material or work

79WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESU.S. Battery’s liability shall be to replace the defective battery. Replacement shall mean furnishing

80WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD

81WARRANTYIf You Move:If you move to another country, be sure to contact Polaris Customer Assistance and the customs department of the destination cou

82MAINTENANCE LOGUse the following chart to record periodic maintenance.DATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

83

84INDEXAAccelerator Pedal. . . . . . . . . . . . . . . 34AdjustmentSeat . . . . . . . . . . . . . . . . . . . . . 35Axle Nut Torque . . . . . .

85INDEXPPark Brake. . . . . . . . . . . . . . . . . . . . . 33Parking on an Incline . . . . . . . . . . . . 49Passenger Seat/Bag Retainer . . . .

7SAFETYEquipment ModificationsYour Polaris vehicle is designed to provide safe operation when used as directed. Do not modify this vehicle in a way th