Polaris Offroad Vehicle User Manual

CONTENTSUNDERSTANDING WARNINGS 1-2...SAFETY WARNING AND OPERATION DECALS 3-13...DAILY PRE-RIDE INSPECTIO N 14...

90MAINTENANCEThe following items should be c hecked occasionally for tightness; or if they havebeen loosened for maintenance service.Axle and Wheel Nu

91MAINTENANCERear Spring AdjustmentThe rear shock absorber spring is adjusted by rotating the adjuster in the directionrequired to increase or decreas

92MAINTENANCEOptional Suspension SpringsAlthough your Polaris ATV suspension has the capability of providing you with thebest ride possible, the follo

93MAINTENANCESOFT FIRMXpress 300-RearCompressionSpring7041518-067OPTION 175 lb/in7041204-157STANDARD 190 lb/in7041303-067OPTION 250 lb/inXpress 300 -F

94MAINTENANCESide Panel Removal (Gen IV Models)Side panel removal may be difficult until the locking tabs and receivers have beensnapped and unsnapped

95MAINTENANCEAir CleanerTrail Boss, Xpress 300,Xplorer 300, Xplorer 400Dual Stage Air CleanerThe Polaris ATV is equipped with adual stage engine air f

96MAINTENANCEAir CleanerTrail Blazer, Trail Boss, Xpress 300,Xplorer 300, Xplorer 400Secondary (Main) FilterInspect the secondary filter weekly or aft

97MAINTENANCEAir Filter ServiceMagnum 2 x 4, Magnum 4 x 4It is recommended that the air filterbe inspected weekly and replaced ifdirty. When riding in

98MAINTENANCEPrimary Pre-Filter ServiceMagnum 2x4 and 4x4The pre filter should be cleaned before each ride, using the following procedure.1. Remove pr

99MAINTENANCEAir Filter ServiceSport, Scramble r 4001. Release s eat latch and lift up onthe rear of the s eat.2. Pull the seat back and free thetab f

1UNDERSTANDING WARNINGSATTENTION:This is an ADULT VEHICLE ONLY; not a toy. Operation is prohibited for any-one under 18 years of age. READ AND UNDERST

100MAINTENANCEAir Filter ServiceTrail Blazer1. Release seat latch and lift up onthe rear of the s eat.2. Pull the seat back and free ofthe tabs.3. Rem

101MAINTENANCEAir Filter ServiceScrambler 5001. Remove seat.2. Release c lips and remove cov-er.3. Loosen clamp and remove filter4. Remove fabric type

102MAINTENANCECAUTION: Operation of your ATV without a breather filter can cause engine dam-age.Breather Filter and HosesScrambler 500WARNING: Do not

103MAINTENANCEBreather Filter and HoseSportsman 500, Xplorer 5001. Remove seat and airbox lid.2. Locate foam breather filterwhich is in the front left

104MAINTENANCESteering InspectionThe steering assembly of the machine should be checked periodically for loosenuts and bolts. If loose nuts and bolts

105MAINTENANCEFront BrakeThe front brakes are hydraulic disc type brakes which are activated by the brakelever being moved toward the handlebar. These

106MAINTENANCERear and Auxiliary Mechanical BrakeRear BrakeThe rear brake is a hydraulic disctype brake which is activated by thesame lever which acti

107MAINTENANCEAuxiliary Brake Adjustment (Cont.)Polaris ATVs have two different types of auxiliary brake adjustment. Consult yourowner’s manual supple

108MAINTENANCEOil Pump Adjustment Procedure400 Engines1. Before adjusting the oil pump, checkengine idle RPM and carburetor ad-justments which are fou

109MAINTENANCEOil Pump Adjustment Procedure250 and 300 Engines1. Before adjusting the oil pump,check engine idle RPM and car-buretor adjustments which

2UNDERSTANDING WARNINGSSAFETY ALERTThe following precautionary signal words are used throughout this manual to con-vey the following messages:This is

110MAINTENANCEOil Pump Bleeding Procedure1. Fill the oil reservoir with Polaris injector oil.2. Loosening the bleeder screw is only necessary when the

111MAINTENANCEEngine Choke Adjustment2 Cycle EnginesWith the dash mounted choke control toggle flipped to full off position, the c hokeplunger must be

112MAINTENANCECarburetor/Engine Idle RPM Adjustment2 Cycle EnginesIf the engine idle speed is not satisfactory, and all other conditions are favorable

113MAINTENANCECarburetor/Engine Idle RPM Adjustment4 -cycle EnginesIf the engine idle speed is not satis-factory, and all other conditions arefavorabl

114MAINTENANCESpark PlugsCheck your owner’s manual supplement for recommended spark plug and gap.The s park plug and its condition is indicative of en

115MAINTENANCETransmission LubricationTransmission DipstickThe transmission dipstick is located on the right side of the machine.The transmission lubr

116MAINTENANCEFront Gearcase LubricationSport 500, Xplorer 500, Scrambler 400Fill plugFront Gearcase LubricationThe front gearcase fill plug is locate

117MAINTENANCECounter Balance Lubrication400 EnginesThe counter balance oil should bechecked semi-annually and oilshould be added or changed asnecessa

118MAINTENANCEWheel Removal Front or RearWheel Removal Procedure1. Stop the engine, place the transmission in gear and lock the parking brake.2. Loose

119MAINTENANCETire InspectionCAUTION: Maintain proper tire pressure according to charts below. Impropertireinflation may affect ATV maneuverability.Wh

3SAFETY WARNING AND OPERATION DECALSNOTE:Warning decals have been placed on the vehicle for your protection. Read andfollow the instructions on each d

120MAINTENANCEDrive Chain Inspection and AdjustmentPolaris ATV drive chains are equipped with O-ring sealed permanently greasedpins and rollers. Howev

121MAINTENANCEAdjustment Procedure (cont.)5. Tighten eccentric clamp bolts to 45 ft. lbs. (6.21 k g/m). Check chain tension.Gen II a nd III Models1. R

122MAINTENANCERear Drive Chain Slack AdjustmentCAUTION: Never adjust or operate the vehicle with the rear drive chain toolooseortoo tightas severe dam

123MAINTENANCEHeadlight Lamp ReplacementWARNING: Due to the nature of ATVs and where they are ridden, headlightand taillight lenses become dirty. Freq

124MAINTENANCEHeadlight Lamp ReplacementTrail Blazer, SportWARNING: Due to the nature of ATVs and where they are ridden, headlightand taillight lenses

125MAINTENANCEHeadlight Lamp ReplacementMagnum 2x4, Magnum 4x4, Trail Boss1. Remove the seat.2. Remove the plastic panel surround-ing the upper portio

126MAINTENANCEHeadlight Adjustment10. Carefully unplug the socket from the lamp. Remove the panel and set itaside.11. Replace the oil reservoir cap.12

127MAINTENANCEHeadlight Lamp ReplacementXplorer 400, Xplorer 500, Sportsman 5001. Remove Phillips screws from bottom of headlight pod at each front co

128MAINTENANCEHeadlight Housing Replacement1. Remove Phillips screws from bottom of headlight pod at each front corner.NOTE: To aid in accessing these

129MAINTENANCETaillight/Brakelight LampReplacementIf the taillight/brakelight does not work thelamp may need to be replaced.1. From the rear of the ta

4SAFETY WARNING AND OPERATION DECALS1

130MAINTENANCECleaning Your ATVKeeping your ATV clean will not only improve its appearancebut itcan also extendthe life of various components. With a

131MAINTENANCEStorage (Cont.)7. Drain the recoil housing.8. Block the ATV so alltires aresus-pended off the ground.9. Add Polaris Premium StorageStabi

132TROUBLESHOOTINGProceduresThe followinginformationisprovided to helpyou identify probablecauses forques-tions you may have about the operation of yo

133PAINT CODESModel Item Color Raw MaterialNo.PPG DitzlerNo.Springs Fire Red 8520149 70601998TrailBossRims Bright White 8520153 2185TrailBossRack Fire

134PAINT CODESModel Item Color Raw MaterialNo.PPG DitzlerNo.Springs Fire Red 8520149 720601998Xplorer 300Rims BrushedAluminumN/A N/A1998Springs Burnis

135ACCESSORIESTrailBlazerTrail Boss Sport Xpress30014 Gallon Sprayer N/A 2871087 N/A 2871087Boom Mounting Kit N/A 2871340 N/A 287134042″ Spray Boom N/

136ACCESSORIESMagnum2x4Scrambler400Scrambler500Xplorer300Xplorer400Xplorer5002871087 N/A N/A 2871087 2871087 28710872871340 N/A N/A 2871340 2871340 28

137ACCESSORIESTrailBlazerTrail Boss Sport Xpress300Gun Scabbard N/A 2870854 N/A 2870854CV Protector N/A N/A N/A N/ARack Bag, Large, Black N/A N/A N/A

138ACCESSORIESMagnum2x4Scrambler400Scrambler500Xplorer300Xplorer400Xplorer5002870854 N/A N/A 2870854 2870854 N/AN/A 2871234 2871234 2871234 2871234 ST

139ACCESSORIESTrailBlazerTrail Boss Sport Xpress300Rear Rack Kit 2871357 STD 2871357 STDFront Rack Extender 3.5″ N/A 2871502 N/A 2871499Front Rack Ext

5SAFETY WARNING AND OPERATION DECALS2

140ACCESSORIESMagnum2x4Scrambler400Scrambler500Xplorer300Xplorer400Xplorer500STD 2871357 2871357 STD STD STD2871502 N/A N/A 2871499 2871499 2871499287

141ACCESSORIESMagnum4x4Sportsman50014 Gallon Sprayer 2871087 2871087Boom Mounting Kit 2871340 287134042″ Spray Boom 2871088 2871088123″ Spray Boom 287

142ACCESSORIESMagnum4x4Sportsman500Rear Rack Kit STD STDFront Rack Extender(3.5″)2871502 2871499Gun Scabbard 2870854 2870854CV Protector 2871234 STDRa

143ACCESSORIESMagnum4x4Sportsman500Accessory Winch Kit 2871461 2871461Front Rack Kit STD STDFront Rack Extender 8″ 2870931 2871318Rear Rack Extender 3

144WARRANTYLIMITED W ARRANTYPolaris Industries Inc., 1225 Highway 169 North, Minneapolis, Minnesota55441--5078,gives a SIXMONTH LIMITED WARRANTYon all

145WARRANTYThis warranty does not cover the use of unauthorized lubricants, chemicals, orfuels that are not compatible with the ATV. The exclusive rem

INDEX146Engine Cooling System 45-47...Accessories 135-143...Air Box Drain 98...Air Cleaner 95-101...

INDEX147Throttle Lever 38...Tire Inspection 1 19...Toe Alignment 104...Tool Kit 78...

6SAFETY WARNING AND OPERATION DECALS225_WARNINGREAD AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BEFOREOPERATION. SEVERE INJURY OR DEATH CAN RESULT FROM

7SAFETY WARNING AND OPERATION DECALS456763

8SAFETY WARNING AND OPERATION DECALSETCThis vehicle is equipped with aPolaris Electronic Throttle Control(ETC) to reduce the risk of a stuckor “frozen

9SAFETY WARNING AND OPERATION DECALSWARNINGLOAD DISTRIBUTION WARNINGSCorrect loading of this vehicle is necessary to maintain proper stability and ope

10SAFETY WARNING AND OPERATION DECALSWARNINGRACK LOAD WARNINGSCorrect loading of this vehicle is necessary to maintain proper stability and operatingc

11SAFETY WARNING AND OPERATION DECALS8ATTENTIONDOPERA TION OF THIS VEHICLE WITHOUTTHE FILTER ELEMENT WILL SEVERELYDAMAGE THE ENGINE.DCLEAN AIR FILTER

12SAFETY WARNING AND OPERATION DECALS910DO NOT ATTEMPT ENGINE ORCLUTCH MODIFICATION. DOING SOCAN CAUSE IMBALANCE AND/OREXCESSIVE ENGINE RPM.EXCESSIVEE

13SAFETY WARNING AND OPERATION DECALSVEHICLE LIGHTS W ILLBURN OUT IF BATTERYIS DISCONNECTEDDURING VEHICLEOPERATION.Les phares et lesampoules du véhicu

14DAILY PRE-RIDE INSPECTIONInspect your ATV each time before riding to ensure it is in proper working or-der. If proper inspection is not done, severe

15OPERATION WARNINGSWARNINGWARNINGPOTENTIAL HAZARDOperating this ATV without proper instruction.WHAT CANHAPPENThe risk of an accident is greatly incre

16OPERATION WARNINGSWARNINGPOTENTIAL HAZARDCarrying a passenger on this ATV.WHAT CANHAPPENGreatly reduces your ability to balance and control this ATV

17OPERATION WARNINGSWARNINGPOTENTIAL HAZARDOperating this ATV on paved surfaces.WHAT CANHAPPENThe ATV’s tires are designed for off-road use only; not

18OPERATION WARNINGSWARNINGPOTENTIAL HAZARDOperating this ATV on public streets, roads or highways.WHAT CANHAPPENYou can collide with another vehicle.

19OPERATION WARNINGSWARNINGPOTENTIAL HAZARDOperating this ATV withoutwearing an approvedhelmet, eye protectionand protective clothing.WHAT CANHAPPENOp

WARNINGThe engine exhaust from thisproduct contains chemicals knownto cause cancer, birth defects orother reproductive harm.A card containing importan

20OPERATION WARNINGSWARNINGWARNINGPOTENTIAL HAZARDOperating this ATV after consuming alcohol or drugs.WHAT CANHAPPENCould seriously affect your judgme

21OPERATION WARNINGSWARNINGPOTENTIAL HAZARDAttempting wheelies, jumps and other stunts.WHAT CANHAPPENIncreases the chance of an accident, including an

22OPERATION WARNINGSWARNINGWARNINGPOTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.WHAT CANHAPPENIncre

23OPERATION WARNINGSWARNINGPOTENTIAL HAZARDFailuretouse extra carewhenoperatingthisATVon unfamiliarterrain.WHAT CANHAPPENYou can come upon hidden rock

24OPERATION WARNINGSWARNINGPOTENTIAL HAZARDFailure to use extra care when operating on excessively rough, slip-pery or loose terrain.WHAT CANHAPPENCou

25OPERATION WARNINGSWARNINGWARNINGPOTENTIAL HAZARDTurning improperly.WHAT CANHAPPENATV could go out of control, causing a collision or overturn.HOW TO

26OPERATION WARNINGSWARNINGPOTENTIAL HAZARDClimbing hills improperly.WHAT CANHAPPENCould cause loss of control or cause ATV to overturn.HOW TO AVOID T

27OPERATION WARNINGSWARNINGPOTENTIAL HAZARDGoing down a hill improperly.WHAT CANHAPPENCould cause loss of control or cause ATV to overturn.HOW TO AVOI

28OPERATION WARNINGSWARNINGPOTENTIAL HAZARDImproperly crossing hills or turning on hills.WHAT CANHAPPENCould cause loss of control or cause ATV to ove

29OPERATION WARNINGSWARNINGPOTENTIAL HAZARDStalling, rolling backwards or improperly dismounting while climbing a h ill.WHAT CANHAPPENCould result in

FOREWORDCongratulations and thank you from Polaris Industries Inc. for purchasing one ofour all-terrain vehicles (ATV’s ). Built with American enginee

30OPERATION WARNINGSWARNINGWARNINGWARNINGPOTENTIAL HAZARDImproperly operating over obstacles.WHAT CANHAPPENCould cause loss of control or a collision.

31OPERATION WARNINGSWARNINGWARNINGPOTENTIAL HAZARDOperating this ATV through deep or fast flowing water.WHAT CANHAPPENTires may float, causing loss of

32OPERATION WARNINGSWARNINGWARNINGPOTENTIAL HAZARDOperating this ATV with impropertires, orwith improperor uneven tirepressure.WHAT CANHAPPENUse of im

33OPERATION WARNINGSWARNINGWARNINGPOTENTIAL HAZARDOverloading this ATV or carrying or towing cargo improperly.WHAT CANHAPPENCould cause changes in veh

34VEHICLE IDENTIFICATION NUMBERS2Onrecoilhousing1 VIN on the lower leftside of the frame tubeImportant: Record these numbers from your ATV in the spac

35CONTROL AND PARTS FUNCTIONSEngine Electrical Switches1. Override Switch (Reverse Speed Limiter) - This vehicle is equipped with a re-verse speed lim

36CONTROL AND PARTS FUNCTIONSLight Switches and Indicator LightsSwitchesEach Polaris ATV has a main switch. It is located on the right hand side of th

37CONTROL AND PARTS FUNCTIONSWith engine running, verify function of indicator lights each time ATV is used.W ARNINGThis ATV is not equipped with high

38CONTROL AND PARTS FUNCTIONSEngine Throttle and ChokeThrottle LeverEngine speed and vehicle movementare controlled by pressing the throttle le-ver. T

39CONTROL AND PARTS FUNCTIONSThrottle Control/BrakesThrottle Control Lever StopThe throttle control lever incorporatesan adjustable stop. This can be

AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERAT E. AnATV handles differently from other vehicles including motorcycles andcars. A collision or roll

40CONTROL AND PARTS FUNCTIONSParking Brak eSetting the Parking Brake1. Squeeze the left hand brake levertwo or three times and hold it.2. Rotate the p

41CONTROL AND PARTS FUNCTIONSAuxiliary Mechanical BrakeYour Polaris ATV has an auxiliary mechanical brake provided as a safety feature.It is located o

42CONTROL AND PARTS FUNCTIONSTransmission Gear Selector OperationShift patterns depend on the type of vehicleyou own. Please check your Owner’sManual

43CONTROL AND PARTS FUNCTIONSDemand 4 Drive(Found on models with All Wheel Drive)AWD ButtonAWDButtonOut “Off”AWDButton in“On”AWD IndicatorLightExclusi

44CONTROL AND PARTS FUNCTIONSDisengaging Wheel HubsWhen backing uphillwhile in Demand 4 Drive and then going forward downhill,oneor both hubs may rema

45CONTROL AND PARTS FUNCTIONSEngine Cooling SystemCoolant LevelThe recovery bottle, located on theleft side of the machine, must bemaintained between

46CONTROL AND PARTS FUNCTIONSEngine Cooling SystemRadiator Coolant Level InspectionNOTE: This procedure is only re-quired ifthe cooling system has bee

47CONTROL AND PARTS FUNCTIONSEngine Cooling SystemTo insure that the coolant maintains its ability to protect the engine, it is recom-mended thatthesy

48CONTROL AND PARTS FUNCTIONSEngine Fuel and Oil System12The fuel tank filler cap (1) is located directly behind the handlebar. Refer to yourowner’s M

49CONTROL AND PARTS FUNCTIONSEngine Fuel Safety/Fuel/FilterThe Polaris ATV is equipped with a unique in-line fuel filter.This filter should be replace

• Always follow proper procedures for climbing hills as described in this manual.Check the terrain carefully before you start up any hill. Never climb

50CONTROL AND PARTS FUNCTIONS4 Cycle Premium 4 Synthetic LubricantPolaris Premium 4 All Season Synthetic engine oil has been specially formulatedforus

51CONTROL AND PARTS FUNCTIONSOil and Filter Change (Cont.)4. Place a drain pan beneath the oil tank and remove the drain plug. CAUTION:Oil may be hot.

52CONTROL AND PARTS FUNCTIONSPolaris 2-Cycle LubricantsPolaris has a family of premium oils available for use in all our products and highlyrecommends

53CONTROL AND PARTS FUNCTIONSRecoil StarterRecoil StarterIf the battery is weak and cannot start the engine, use of the recoil starter locatedon the r

54CONTROL AND PARTS FUNCTIONSDrain the recoil housing afteroperating the ATV in verywetconditions. Thisshouldalso be done before storing the ATV. The

55STARTING THE ENGINEProcedure for Starting a Cold Engine1. Place the transmission in neutral and push the vehicle to a level surface.2. Lock the park

56VEHICLE BREAK-IN PERIOD2 Cycle EnginesThe break in period for your new Polaris ATV is defined as the time it takes to usethe first tank of gasoline.

57VEHICLE BREAK-IN PERIOD4 Cycle EnginesThe break in period for your new Polaris ATV is defined as the first ten hours of op-eration,orthe timeittakes

58RIDING GEARSafe Riding GearAlways wear clothing suited to the type of riding you are doing. ATV riding requiresspecial protective clothing which wil

59CARRYING LOADSYour ATV has been designed to carry a certain amount of load. CARGO WEIGHTshould be evenly distributed (1/3 on the front and 2/3 on th

indicates a potential hazard whichcouldresultin seriousinjuryordeath.WARNINGAdditional Important Information...Due to our concern for the safety of ou

60CARGO WEIGHT DISTRIBUTION2/3 of Load onRear Rack1/3 of Load onFront RackWARNINGCorrect loading of this vehicle is necessary to maintain proper stabi

61DAILY PRE-RIDE INSPECTIONInspect your ATV each time before riding to ensure it is in proper working or-der. If proper inspection is not done, severe

62RIDING1. Sit upright with both feet on the footrests and both hands on the handlebars.2. After starting the engine and allowing it to warm up, shift

63RIDINGMaking TurnsPractice making turns at slow speeds.Polaris ATVs are equipped with a s olid rear axle which drives both rear wheelsequally at all

64RIDINGRiding On Slippery SurfacesWhenever riding on slippery surfaces such as wet trails or loosegravel, or during cold freezing weather, special at

65RIDINGTraveling Uphill25_ MaximumWhenever traveling uphill always travel straight uphill and:1. Avoid steep hills.2. Keep both feet on the footrests

66RIDINGSidehillingSidehilling your ATV is one of the most dangerous types of ridingand should be avoided if possible. In the event you do enter into

67RIDINGTraveling DownhillWhenever descending a hill, always:1. Drive directly downhill.2. Transfer y our weight to the rear of the vehicle.3. Slow do

68RIDINGTurning Around On A Hill8’UphillIf the ATV stalls while climbing a hill, never back it down the hill! Onemaneuver which can be used when it is

69RIDINGCrossing StreamsYour Polaris ATV can operate through water up to depths reachingthe footrests. Before fording streams always:1. Determine wate

The Polaris PreferredRegistered Owners(PRO) FamilyYour Owners ProgramAs the owner of a new Polaris vehicle, you are entitled to a FREE two- year mem-b

70RIDINGTrail ObstaclesKeep Alert!Look ahead and learn to read the trail as you ride. Stay on the right side of the trail,ifpossible,and be constantly

71RIDINGBacking UpBacking Up1. Whenever backing up, always avoid backing downhill.2. Back slowly.3. When in reverse, apply the brakes lightly for stop

72RIDINGParkingonanInclineWhenever the V ehicle is Parked1. Turn the engine off.2. Place the transmission in gear.3. Set the parking brake.4. Avoidpar

73BATTERYBatteryCAUTIONWhenever removing the battery, discon-nect the negative (black) cable first. Whenreinstalling the battery, connect the nega-tiv

74BATTERYBattery Removal1. Disconnect hold down straps holding the electrical box and battery in positionand remove battery cover.2. Remove the batter

75NOISE EMISSION CONTROL SYSTEM REGULATIONTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED!U.S. Federal law prohibits the following acts or the causing

76MAINTENANCESpark ArrestorThe exhaust pipe must be periodically purged of accumulated carbon as follows:1. Remove the clean outplugs located on the b

77MAINTENANCESpark Arrestor (Cont.)WARNINGDDo not perform this operation immediately after the engine has been runbecause the exhaust system becomes v

78MAINTENANCETool KitsTo help you perform routine maintenance, a tool kit is provided in the storagecompartment under the seat. Items included in the

79MAINTENANCEPeriodic Maintenance ScheduleCarefulperiodicmaintenance willhelp keep your vehiclein thesafest,mostreliablecondition. Inspection, adjustm

80MAINTENANCEPeriodic Maintenance Schedule (Cont.)Item Hours orOdometerFrequency RemarksJLFuel System 100 hours 12 months Check for leaks at tank cap,

81MAINTENANCEPeriodic Maintenance Schedule (Cont.)Item Hours orOdometerFrequency RemarksHeadlamp Ins pection Daily Daily Check operation dail y; apply

82MAINTENANCELubrication RecommendationsItem Lube Re c . Method Frequency*1. Engine Oil(2-Cycle)PolarisInjection OilFill oil tank. See page 48. As nee

83MAINTENANCELubrication Recommendations14. Front A ArmPivot ShaftGrease**∆ Locate fitting on pivot shaft andgrease with grease gun.Every 3months or 5

84MAINTENANCELubrication RecommendationsOperatingRangeFull4. Transmission7. Front Prop Shaft(U-Joint)12. Axle CardanFront Drive(AWD Models)6. Rear Hal

85MAINTENANCELubrication Recommendations4WD17. Steering Post Bushings25. Tie Rod End25. Tie Rod End13. Ball Joint14. Front A-ArmPivot ShaftLowerUpper1

86MAINTENANCELubrication Recommendations17. Steering PostBushings13. Ball Joint14. Front A-ArmPivot ShaftLowerUpper25. Tie Rod End13. Ball Joint14. Fr

87MAINTENANCELubrication Recommendations19. Swing Arm Bushings18. Rear Axle BearingForward16. Output shaft sup-port bearing grease fit-ting20. Center

88MAINTENANCEPeriodic Maintenance RecordUse the following chart to record periodic maintenance work:MaintenanceIntervalPerformedServicingDateServicing

89MAINTENANCESteeringHandlebar AdjustmentYour ATV has handlebars which canbe adjusted for your personal fit.1. Locate handlebar bolts. On mod-els with