Polaris 2001 ATV Universal ATV User Manual

2001Universal Owner’s Safetyand Maintenance ManualATVRead this manual carefully. It contains important safety information.This is an adult vehicle onl

89PVT SYSTEM OPERATIONPVT SystemLow Range Use May Reduce PVTOperating TemperaturesThe basic operation of the Polaris PVT system isdependent on en-gine

90PVT SYSTEM OPERATIONOn Polaris ATVs, the approximate gear ratio difference betweenhigh and low range is 1:2.25. This difference in gearing affects t

91PVT SYSTEM OPERATIONWhen To Use Low Range vs. High RangeThe following lists provide a guideline for when to use low rangerather than high.Low Range:

92BATTERYBatteryReplenishing the Battery FluidA poorly maintained battery willdeteriorate rapidly. Check the bat-tery fluid leveloften. The fluid leve

93BATTERYBattery Removal1. Disconnect hold down straps holding the electricalbox and bat-tery in position and remove battery cover.2. Remove the batte

94BATTERY1. Set the battery in its holder.2. Install the battery vent tube. It must be free from obstructionsand securely installed. If not, battery g

95NOISE EMISSION CONTROLSYSTEM REGULATIONTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED!U.S. Federallaw prohibitsthe following acts or the causing the

96MAINTENANCESpark ArrestorSpark ArrestorThe exhaust pipe must be periodically purged of accumulated car-bon as follows:1. Remove the clean out plugs

97MAINTENANCE4. If particles are still sus-pected to b e in themuffler, back the ma-chine onto an inclineso the rear of the ma-chine is one foot high-

98MAINTENANCETool KitsTo help you perform routine maintenance, a tool kit is provided inthe storage compartment under the seat. Items included in the

CONTENTSUNDERSTANDING WARNINGS 1-2...SAFETY WARNING AND OPERATION DECALS 3-11...DAILY PRE-RIDE INSPECTION 12...

99MAINTENANCEPeriodic Maintenance ScheduleCareful periodic maintenance will help keep your vehicle in the saf-est, most reliable condition. Inspection

100MAINTENANCEItem HoursorMilesWhen RemarksBrake System Pre-ride Pre-ride Pre-ride inspection itemAuxiliary Brake Pre-ride Pre-ride Pre-ride inspectio

101MAINTENANCEPeriodic Maintenance Schedule (Cont.)" More often under severe use, such as dirty or wetconditions to purge water or dirt contamina

102MAINTENANCEItem HoursorMilesWhen Remarks"LEngine Oil - Level/Change (4-Cycle)100 hrs/ 1000miles6monthsCheck Level Daily;Break in Service at 1m

103MAINTENANCEPeriodic Maintenance Schedule (Cont.)" More often under severe use, such as dirty or wetconditions to purge water or dirt contamina

104MAINTENANCEItem HoursorMilesWhen RemarksRadiator 100 hrs 12monthsInspect/clean externalsurfaceCooling Systemhoses100 hrs 12monthsInspectSpark arres

105MAINTENANCELubrication RecommendationsItem Lube Rec Method Frequency*1. Engine Oil(2-Cycle)PolarisInjectionOilFill oil tank. See page 58. As needed

106MAINTENANCELubrication RecommendationsOperatingRangeFull4. Transmission(dipstick)6. Front Prop Shaft(U-Joint)Fill plug5. Front Gear Case4. Transmis

107MAINTENANCELubrication Recommendations10. FrontDrive Axle (UJoint) (AWDModels)Grease+ Locate grease fitting andgrease with grease gun.Every 3months

108MAINTENANCELubrication Recommendations10. Axle CardanFront Drive(AWD Models)13. CounterbalanceDipstick14. Steering PostBushings11. Ball Joint12. Fr

1UNDERSTANDING WARNINGSATTENTION:This is an ADULT VEHICLE ONLY; not a toy. Operation is prohib-ited for anyone under 16 years of age. READ ANDUNDERSTA

109MAINTENANCELubrication Recommendations15. Rear AxleBearingLGrease**Locate fittings and grease Every 3months or50 hours16. SwingArmBushingsLGrease**

110MAINTENANCELubrication Recommendations16. Swing Arm Bushings15. Rear Axle Bearing17. Upper ControlArm19. Rear WheelHub BearingCarrier20. Rear Anti-

111MAINTENANCEPeriodic Maintenance RecordUse the following chart to record periodic maintenance work:MaintenanceIntervalPerformedServicingDateServicin

112MAINTENANCEHandlebar AdjustmentYour ATV has handlebarswhich can be adjusted foryour personal fit.1. Locate handlebar bolts.On models with a head-li

113MAINTENANCEThe following items should be checked occasionally for tightness;or if they have been loosened for maintenance service.Wheel Nut Torque

114MAINTENANCERear Spring AdjustmentThe rear shock absorberspring is adjusted by rotating the adjusterin the direction required to increase or decreas

115MAINTENANCESide Panel Removal (Gen IV Models)Side panel removal may be difficult until the locking tabs and re-ceivers have been snapped and unsnap

116MAINTENANCEAir Cleaner - 2 Cycle Engine sFilter Removal and Service Procedure1. Remove the ATV seat.2. Unsnap the four clips holding the cover asse

117MAINTENANCECleaning th e Main FilterNOTE: It is advisable to replace the filter when it is dirty. However,in an emergency it is permissible to clea

118MAINTENANCEBreather Filter and Hose - 4-Cycle Engines With DrySump*1. Remove the clamps andpull the filter out of thehoses. NOTE: It willnotbe nece

2UNDERSTANDING WARNINGSSAFETY ALERTWARNINGS identify special instructions or procedureswhich, if not correctly followed, could result in personal inju

119MAINTENANCESteering Inspectio nThe steering assembly of the machine should be checked periodi-cally for loose nuts and bolts. If loose nuts and bol

120MAINTENANCEToe Alignment (cont.)2. Place stands in front of the machine, perpendicular to the reartires.3. Tie an elastic string around the stands,

121MAINTENANCEFront BrakeThe front brakes are hydraulic disc brakes which are activated bythe brake lever being moved toward the handlebar. These b ra

122MAINTENANCERear and Auxiliary BrakeRear BrakeThe rear brake is a hydraulic disc type brake which is activated bythe same lever which activa tes the

123MAINTENANCEOil Pump Adjustment Procedure400 Engines1. Before adjusting the oil pump,check engine idle RPM andcarburetor adjustments whichare found

124MAINTENANCEOil Pump Adjustment Procedure - 250 Engines1. Before adjusting the oilpump, check engine idleRPM and carburetor ad-justments which are f

125MAINTENANCEOil Pump Bleeding Procedure1. Fill the oil reservoir with Polaris injector oil.2. Loosening the bleeder screw is only necessary when the

126MAINTENANCEEngine Choke Adjustment 2-Cycle EnginesWhen the choke is in the full off position, the choke plunger mustbe seated on the fuel passagewa

127MAINTENANCECarburetor/Engine Idle RPM Adjustment2 Cycle EnginesIf the engine idle speed is not satisfactory, and all other conditionsare favorable,

128MAINTENANCEChoke Adjustment Procedure 4-cycle EnginesToggle Switch1. Push choke knob to the fulloff position.2. Slide boot off in-line cableadjuste

3SAFETY WARNING AND OPERATION DECALSNOTE:Warning decals have been placed on the vehicle for your protec-tion. Read and follow the instructions on each

129MAINTENANCEChoke Adjustment Procedure 4-cycle EnginesPush/Pull Choke1. Locate the boot behind thechoke knob and pull itback. Loosen the frictionnut

130MAINTENANCECarburetor/Engine Idle RPM Adjustment4-cycle Eng in esIf the engine idle speed is notsatisfactory, and all otherconditions are favorable

131MAINTENANCESpark PlugsCheck your owner ’s manual supplement for recommended sparkplug and gap.The spark plug and its condition is indicative of eng

132MAINTENANCECylinder Head/Cylinder Base Fastener Torque(2-Cycle Models)Have your dealer check the ATV cylinder head and cylinder basefasteners for p

133MAINTENANCEOil F ilter and Change(4-Stroke models with an external oil tank)1. Place vehicle on a level surface.2. Clean area around drain plug whi

134MAINTENANCEOil Filter and Change (Cont.)(4-Stroke models with an external oil tank)11. Lubricate O-Ring on new filter with a film of new engine oil

135MAINTENANCEOil F ilter and ChangeMagnum 325 2x4, Magnum 325 4x4, Trail BossOil and Filter Change1. Place vehicle on alevel surface.2. Run engine tw

136MAINTENANCEOil Filter and Change (Cont.)Magnum 325 2x4, Magnum 325 4x4, Trail Boss12. Remove dipstick and fill sump with 2 quarts (1.9 l) of Polari

137MAINTENANCEOil F ilter and ChangeXpedition 3251. Place vehicle on alevel surface.2. Run engine two tothree minutesuntil warm. Stopengine.3. Clean a

138MAINTENANCEOil Filter and Change (Cont.)Xpedition 32513. Shift machine into neutral and set parking brake.14. Start the engine and let it idle for

4SAFETY WARNING AND OPERATION DECALS17079083E1997IF OWNER’S MANUAL IS MISSING, CONTACTYOUR POLARIS DEALER FOR A REPLACEMENT.WARNING

139MAINTENANCEOil F ilter and ChangeXpedition 4251. Place vehicle on alevel surface.2. Run engine two tothree minutes untilwarm. Stopengine.3. Clean a

140MAINTENANCEOil Filter and Change (Cont.)Xpedition 42512. Remove dipstick and fill sump with 5.5 quarts (5.2 l) of PolarisPremium 4 synthetic oil.13

141MAINTENANCETransmission Lubrication - Models with Fill PlugScrambler 500 4x4, Xplorer 400, Xplorer 4x4, Magnum500, Magnum 325 4x4, Magnum 325 2x4Th

142MAINTENANCETransmission Oil Changing Procedure1. Remove the four screws on the footwell and gently pull outwardfor access. Remove propshaft shield

143MAINTENANCETransmission Lubrication - Models with DipstickTransmission DipstickFor most 2x4 models, a transmission dipstick is located on theright

144MAINTENANCE2x4 ModelsTo check the level:1. Remove fill dipstick andwipe clean.2. Reinstall dipstick com-pletely, remove andcheck the level. Add the

145MAINTENANCESportsman Transmission Oil Changing Procedure1. Remove fill plug/dipstick.2. Remove transmission drain plug sideand drain the oil. Catch

146MAINTENANCEFront Gearcase LubricationThe front gearcase fill plug is lo-cated as shown.The front gearcase lubricantlevel should be checked everysix

147MAINTENANCERear Gearcase LubricationWith the ATV on a level surface,remove fill plug and visually in-spect the lubricant level throughthe fillhole

148MAINTENANCECounter Balance Lubrication - 400 Engines1. Counter Balance Drain2. Crankcase Drain3. Recoil Drain4. Starter Pinion DrainThe counter bal

5SAFETY WARNING AND OPERATION DECALS23

149MAINTENANCEProcedure for Adding Oil1. Remove seat and locatedipstick (1).2. Remove dipstick. Oil levelis shown on dipstick.3. Add SAE 10W30 oil wit

150MAINTENANCEImportant SafeguardsMaintain proper tire pressure according to charts below. Impropertire inflation may affect ATV maneuverability.Do no

151MAINTENANCEWheel Installatio n1. With the transmission in gear and the parking brake locked,place the wheel in the correct position on the wheel hu

152MAINTENANCEDrive Chain Inspection and AdjustmentPolaris ATV drive chains are equipped with O-ring sealed perma-nently greased pins and rollers. How

153MAINTENANCERear Drive Chain Slack Adjustment(Models with Concentric Drive)Check the amount of chain slack by moving the vehicle slightly for-ward t

154MAINTENANCEAdjustment Procedure1. Loosen chain guide.2. Loosen two eccentric lock-ing bolts (2).3. Loosen caliper mountingbracket bolts located und

155MAINTENANCEHeadlight Lamp ReplacementHeadlight Lamp Replacement - Scrambler1. Remove wire harness connector from the back of headlight.2. Grasp bul

156MAINTENANCEHigh Beam Headlig ht AdjustmentThe headlight beam can be adjusted up and down.1. Place the vehicle on a level surface with the headlight

157MAINTENANCEHeadlight Lamp Replacement ( Trail Blazer)1. Remove front cover and unplug the light harness.2. Remove rubber cap from back of headlight

158MAINTENANCEHeadlight Lamp Replacement ( Gen II)1. Remove the seat.2. Remove the plastic panelsurrounding the upper por-tion of the gas tank by firs

6SAFETY WARNING AND OPERATION DECALSF Never operate this ATV on HILLS steeper than 25 degreesTo prevent flipover on hilly terrain, when going up or do

159MAINTENANCEHeadlight Replacement (cont.)9. Carefully unplug the socket from the lamp. Remove the paneland set it aside.10. Stand the panel containi

160MAINTENANCEHeadlight Lamp Replacement (Gen IV)1. Using a small flat blade screwdriver, push in on the lock tabthrough the two smallopenings at the

161MAINTENANCEHigh Beam Headlig ht Adjustment (Gen IV)The headlight beam can be adjusted to any position desired byturning the adjusting knob located

162MAINTENANCEHeadlight Housing Replacement1. Using a small flat blade screwdriver, push in on the lock tabthrough the two smallopenings at the front

163MAINTENANCETaillight/Brakelight Lamp ReplacementIf the taillight/brakelight does notwork the lamp may need to be re-placed.1. From the rear of the

164MAINTENANCECleaning You r ATVKeeping your ATV clean will not only improve its appearance butit can also extend the life of various components. With

165MAINTENANCEStorage TipsCleaning - Outside...Make necessary repairs and then clean theATV thoroughly with a mild soap and warm water solution to re-

166MAINTENANCE* Fog The Engine - 2 Strokes - Polaris Fogging Oil (PN 2870791)follow directions on the can. 4-Strokes- Remov e the spark plug andadd 2-

167MAINTENANCE* If you choose not to use Polaris fogging Oil, perform the followingprocedure.1. Support the front end of the machine so the engine is

168MAINTENANCECarburetor AdjustmentsIf the vehicle is to be operated at various altitudes and tempera-tures, certain adjustments can be made to improv

7SAFETY WARNING AND OPERATION DECALS456

169TROUBLESHOOTINGClutch Drive Belt & Cover Related Issues: DiagnosisPossible Causes Solutions/What to doLoading the ATV into apickup or tall trai

170TROUBLESHOOTINGPossible Causes Solutions/What to doClimbing over large ob-jects from a stopped posi-tion.Shift the transmission to Low Range,carefu

171TROUBLESHOOTINGProceduresThe following information is provided to help you identify probablecauses for questions you may have about the operation o

172TROUBLESHOOTINGENGINE STOPS OR LOSES POWERNo FuelContact YourDealerContact YourDealerOveruse ofChokeSpark PlugFouledEngineOverheatedClean EngineExt

173WARRANTYLIMITED WARRANTYPolaris Industries Inc., 2100 Highway 55, Medina, MN 55340,gives a SIX MONTH LIMITED WARRANTY on all components ofthe Polar

174WARRANTYWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESThe Polaris limited warranty excludes any failures that are notcause

175WARRANTYALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITEDTO THE IMPLIED WARRANTIES OF MERCHANTABILITY ANDFITNESS FOR A PARTICULAR PURPOSE) ARE LIMI

INDEX176Air Cleaner 116-117...Air Filter, Scramblert 500 117..All Wheel Drive 52...Backing Up 86...Battery Installation 93

INDEX177Spark Plugs 131...Starting A Cold Engine 65...Starting The Engine 65-66...Steering Inspection 119...Storage T ips 165...

Part No. 9915754 Rev. 02PRINTED IN THE U.S.A.Read and understand all warning labels andOwner ’s Manual before operation. Severeinjury or death can res

8SAFETY WARNING AND OPERATION DECALS45(Refer to your Owner’s Manual Supplement for your vehicle’sspecifications.)IMPROPER TIRE PRESSURE OR OVERLOADING

The engine exhaust from thisproduct contains chemicals knownto cause cancer, birth defects orother reproductive harm.WARNING

9SAFETY WARNING AND OPERATION DECALS78ATTENTIONDOPERA TION OF THIS VEHICLE WITHOUTTHE FILTER ELEMENT WILL SEVERELYDAMAGE THE ENGINE.DCLEAN AIR FILTER

10SAFETY WARNING AND OPERATION DECALS910DO NOT TOW FRO M RACK O R BUM PER.vehicle damage or t ipover may r esult causing severeinjury or death. Tow on

11SAFETY WARNING AND OPERATION DECALSALL WHEELDRIVESWITCHDo not push switch toengage AWD if the rearwheels are spinning.This may cause severedrive sha

12DAILY PRE-RIDE INSPECTIONUse the following checklist to verify your machine is in properwork-ing order each time you ride.Item/Inspection Procedure1

13OPERATION WARNINGSPOTENTIAL HAZARDOperating this ATV without proper instruction.WHAT CANHAPPENThe risk of an accident is greatly increased if the op

14OPERATION WARNINGSPOTENTIAL HAZARDCarrying a passenger on this ATV.WHAT CANHAPPENGreatly reduces your ability to balance and control thisATV .Could

15OPERATION WARNINGSPOTENTIAL HAZARDOperating this ATV on paved surfaces, including side-walks, paths, parking lots, and driveways.WHAT CANHAPPENThe A

16OPERATION WARNINGSPOTENTIAL HAZARDOperating this ATV on public streets, roads or high-ways.WHAT CANHAPPENYou can collide with another vehicle.HOW TO

17OPERATION WARNINGSPOTENTIAL HAZARDOperating this ATV without wearing an approved helmet,eye protection and protective clothing.WHAT CANHAPPENOperati

18OPERATION WARNINGSPOTENTIAL HAZARDOperating this ATV after consuming alcohol or drugs.WHAT CANHAPPENCould seriously affect your judgment.Could cause

FOREWORDCongratulations and thank you from Polaris Industries Inc. for pur-chasing one of our all-terrain vehicles (ATVs). Built with Americanengineer

19OPERATION WARNINGSPOTENTIAL HAZARDAttempting wheelies, jumps and other stunts.WHAT CANHAPPENIncreases the chance of an accident, including an over-t

20OPERATION WARNINGSPOTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.WHAT CANHAPPENIncreases the possi

21OPERATION WARNINGSPOTENTIAL HAZARDFailure to use extra care when operating this ATV on un-familiar terrain.WHAT CANHAPPENYou can come upon hidden ro

22OPERATION WARNINGSPOTENTIAL HAZARDFailure to use extracare when operating on excessivelyrough, slippery or loose terrain.WHAT CANHAPPENCould cause l

23OPERATION WARNINGSPOTENTIAL HAZARDTurning improperly.WHAT CANHAPPENATV could go out of control, causing a collision or over-turn.HOW TO AVOID THEHAZ

24OPERATION WARNINGSPOTENTIAL HAZARDClimbing hills improperly.WHAT CANHAPPENCould cause loss of control or cause ATV to overturn.HOW TO AVOID THEHAZAR

25OPERATION WARNINGSPOTENTIAL HAZARDGoing down a hill improperly.WHAT CANHAPPENCould cause loss of control or cause ATV to overturn.HOW TO AVOID THEHA

26OPERATION WARNINGSPOTENTIAL HAZARDImproperly crossing hills or turning on hills.WHAT CANHAPPENCould cause loss of control or cause ATV to overturn.H

27OPERATION WARNINGSPOTENTIAL HAZARDStalling, rolling back-wards or improperlydismounting whileclimbing a hill.WHAT CANHAPPENCould result in ATV overt

28OPERATION WARNINGSPOTENTIAL HAZARDImproperly operating over obstacles.WHAT CANHAPPENCould cause loss of control or a collision. Could cause theATV t

AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPER-ATE. An ATV handles differently from other vehicles including mo-torcycles and cars. A collision or r

29OPERATION WARNINGSPOTENTIAL HAZARDOperating this ATV through deep or fast flowing water.WHAT CANHAPPENTiresmay float, causing loss of traction and l

30OPERATION WARNINGSPOTENTIAL HAZARDOperating this ATV with improper tires, or with improperor uneven tire pressure.WHAT CANHAPPENUse of improper tire

31OPERATION WARNINGSPOTENTIAL HAZARDOverloading this ATV or carrying or towing cargo im-properly.WHAT CANHAPPENCould cause changes in vehicle handling

32OPERATION WARNINGSPOTENTIAL HAZARDImproperly operating over obstacles.WHAT CANHAPPENCould cause loss of control or a collision. Could cause theATV t

33OPERATION WARNINGSAfter a rollover oran accident,have a qualified service dealercheck the complete machine including, but not limited to,brakes, thr

34VEHICLE IDENTIFICATION NUMBERS21Record these numbers from your ATV in the spaces provided.1. Frame VIN (found on the lower left side of theframe tub

35CONTROL AND PARTS FUNCTIONSEngine Electrical Switches1. Override Switch (ReverseSpeed Limiter) - This vehicle isequipped with a reverse speed lim-it

36CONTROL AND PARTS FUNCTIONSImportant SafeguardsD Always back slowly avoiding excessive speed and do notuse the reverse speed override switch system

37CONTROL AND PARTS FUNCTIONSIndicator LightsEach Polaris ATV has indicator lights. The configuration of theselights d iffers with individual models a

38CONTROL AND PARTS FUNCTIONSElectronic SpeedometerSome Polaris ATVs are equipped with an electronic speedometerwhich senses vehicle speed from the ri

• Always inspect your ATV each time you use it to make sure it isin safe operating condition. Always follow the inspection andmaintenance procedures a

39CONTROL AND PARTS FUNCTIONSWhen the programmed hours are reached, SEr hr will light; whenthe programmed distance is reached, SErdIS will light. Each

40CONTROL AND PARTS FUNCTIONSSetting Service Hours (cont.)6. Repeatstep 4 and 5 to program the digitsforthe serviceintervalselected. (i.e. for service

41CONTROL AND PARTS FUNCTIONSTO SET SERVICE DISTANCESame as setting Service Hours, but toggle to SET dIS.TO CHECK WHEN SERVICE IS DUE BY DISTANCESame

42CONTROL AND PARTS FUNCTIONSEngine Throttle and ChokeThrottle L everEngine speed and vehiclemovement are controlled bypressing the throttle lever.The

43CONTROL AND PARTS FUNCTIONSFront and Rear BrakesThe brake fluid in the master cyl-inder, which is located on the lefthandlebar, should be checkedbef

44CONTROL AND PARTS FUNCTIONSThe front and rear brakes are applied by squeezing the left sidebrake lever toward the handlebar. The front and rear brak

45CONTROL AND PARTS FUNCTIONSParking BrakeSetting the Parking Brake - A1. Squeeze the left hand brakelever two or three times andhold it.2. Rotate the

46CONTROL AND PARTS FUNCTIONSSetting the Parking Brake - B1. Squeeze the left hand brakelever two or three times andhold it.2. Push the park brake loc

47CONTROL AND PARTS FUNCTIONSAuxiliary BrakeYour Polaris ATV has an auxiliary brake provided as a safety fea-ture. It is located on the inside of the

48CONTROL AND PARTS FUNCTIONSAutomatic Transmission Gear Selector Op erationShift patterns depend on thetype of vehicle you own. Pleasecheck your Owne

• Alwaysuse proper procedures if you stall or roll backwards whenclimbing a hill. To avoid stalling, maintain a steady speed whenclimbing a hill. If y

49CONTROL AND PARTS FUNCTIONSManual Shift OperationThe engine can onlybe started with thetransmission in neu-tral.Turn the key to “on”and ensure the s

50CONTROL AND PARTS FUNCTIONSGear Shift PedalThe gear shift pedal is above the left floorboard. One full strokeof the pedal shifts the transmission to

51CONTROL AND PARTS FUNCTIONSShifting to ReverseWith the ATV running and in neutral, hold the brake lever and pushthe Reverse/Override button on the L

52CONTROL AND PARTS FUNCTIONSExclusive Demand 4 Drive System (All Wheel Drive)Polaris 4 wheel drive ATVsare equipped with a unique,Polaris exclusive,

53CONTROL AND PARTS FUNCTIONSEngage the Demand 4 Drive switch before getting into condi-tions where front wheel drive m ay be needed. If the rearwheel

54CONTROL AND PARTS FUNCTIONSEngine Cooling SystemCoolant LevelThe recovery bottle(1), located onthe left side of the machine, mustbe maintained betwe

55CONTROL AND PARTS FUNCTIONSEngine Cooling SystemRadiator Coolant Level Insp ectio nNOTE: This procedure isonly required if the coolingsystem has bee

56CONTROL AND PARTS FUNCTIONSNOTE: Use of a non-standard pressure cap will not allow the re-covery system to function properly. Ifthe cap should need

57CONTROL AND PARTS FUNCTIONSGasoline is highly flammable and explosive under certainconditions.D Always exercise extreme caution whenever handlinggas

58CONTROL AND PARTS FUNCTIONSEngine Fuel and Oil SystemFuel SystemThe fuel tank filler cap (1)is located directly behindthe handlebar. Refer toyourown

Additional Important Information...Due to our concern for the safety of our customersand the generalpublic, Polaris hereby strongly recommends and req

59CONTROL AND PARTS FUNCTIONSOil SystemOn models with a twocycle engine, the engineoil injection tank filler cap(2) is located on the frontof the mach

60CONTROL AND PARTS FUNCTIONSPolaris 2-Cycle LubricantsPolarishas a family of premiumoils available for use in all ourprod-ucts and highly recommends

61CONTROL AND PARTS FUNCTIONS4-Cycle Premium 4 Synthetic LubricantPolaris Premium 4 All Season Synthetic engine oil has been spe-cially formulated for

62CONTROL AND PARTS FUNCTIONSOil SystemTheo il tank is locatedon the left side of the vehicle or on the engine,depending on the model. To check the oi

63CONTROL AND PARTS FUNCTIONSRecoil StarterRecoil StarterIf the battery is weak and cannot start the engine, use of the recoilstarter located on the r

64CONTROL AND PARTS FUNCTIONSDrain the recoil housing after operating the ATV in very wet condi-tions. This should also be done before storing the ATV

65STARTING THE ENGINEProcedure for Starting a Cold EngineNOTE: (A) - top view of the choke lever; (B) - choke button213A B1. Place the transmission in

66STARTING THE ENGINE8. On models with a key ignition, turn the key to start the vehicle.9. Do not press the throttle while starting the engine.10. Ac

67VEHICLE BREAK-IN PERIOD2-Cycle EnginesThe break in period for your new Polaris ATV is defined as the timeit takes to use the first tank of gasoline.

68VEHICLE BREAK-IN PERIODAfter the break in period the oil injection system provides the nec-essary engine lubrication without the need for pre-mixed

The Polaris PreferredRegistered Owners(PRO) FamilyYour Owners ProgramAs the owner of a new Polaris vehicle, you are entitled to a FREEtwo- year member

69VEHICLE BREAK-IN PERIOD4-Cycle EnginesThe break in period for your new Polaris ATV is defined as the firstten hours of operation, or the time it tak

70RIDING GEARSafe Riding GearAlways wear clothing suited to the type of riding you are doing.ATV riding requires special protective clothing which wil

71CARRYING LOADSYour ATV has been designed to carry a certain amount of load.CARGO WEIGHT should be evenly distributed (1/3 on the frontand 2/3 on the

72CARRYING LOADS2/3 of Load onRear Rack1/3 of Load onFront RackImportant SafeguardsTo reduce r isk of injury or machine damage when carryingloads, rea

73CARRYING LOADSD LOADS MUST BE CARRIED AS LOW ON THE RACKSAS POSSIBLE. Carrying loads high on the racks raisesthe center of gravity of the vehicle an

74DAILY PRE-RIDE INSPECTIONUse the following checklist to verify your machine is in properwork-ing order each time you ride.Item/Inspection Procedure1

75RIDING1. Sit upright with both feet on the footrests and both hands on thehandlebars.2. After starting the engine and allowing it to warm up, shift

76RIDINGMaking TurnsPractice making turns at slow speeds.Polaris ATVs are equipped with a solid rear axle which drives bothrear wheels equally at all

77RIDINGRiding On Slippery SurfacesWhenever riding on slippery surfaces such as wet trails orloose gravel, or during cold freezing weather, special at

78RIDINGNever engage Demand Drive while wheels are spinning assevere damage to drive train may occur.Failure to exercise care when operating the ATV o

To order PRO merchandise, complete the order form you receivewith your membership packet, take the form to your Polaris dealerand pay for the merchand

79RIDINGTraveling Uphill25_ Ma x imumWhenever traveling uphill always travel straight uphill and:1. Avoid steep hills (25_ maximum).2. Keep both feet

80RIDINGSidehillingSidehilling your ATV is one of the most dangerous types ofriding and should be avoided if possible. In the event you doenter into a

81RIDINGTraveling DownhillWhenever descen d in g a hill, always:1. Drive directly downhill.2. Transfer your weight to the rear of the vehicle.3. Slow

82RIDINGTurning Around On A Hill8’UphillIf the ATV stalls while climbing a hill, never back it down thehill! One maneuver which can be used when it is

83RIDINGCrossing StreamsYour Polaris ATV can operate through water up to maximumrecommended depths reaching the footrests. Before fordingstreams alway

84RIDINGIf it is impossible to take it to a dealer before starting, follow thesteps outlined below.D Move the ATV to dry land or at thevery least, to

85RIDINGTrail ObstaclesKeep Alert!Look ahead and learn to read the trailas you ride. Stay on the rightside of the trail, if possible,and be constantly

86RIDINGBacking Up1. Avoid backing up on steep inclines.2. Always back slowly.3. When in reverse, apply the brakes lightly for stopping.4. Avoid turni

87RIDINGParkingonanIncline

88RIDINGWhenever the Vehicle is Parked1. Turn the engine off.2. Place the transmission in gear or in park.3. Set the parking brake.4. Avoid parking on