Polaris 2004 600 Classic Touring User Manual
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Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
600 Classic Touring2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
5.6
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
578
Fuel Tank capacity (Gallons)
12.25
Gearcase Oil Capacity (oz.)
N/A
Height (in.)
49.5
Length (in.)
125
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
EDGE
Rider Capacity
2
Brake Type
Hydraulic
Drive Clutch Center Distance
11.5"
Clutch Type
P-85
Track Length (inches)
136
Track Width (inches)
15
Reverse Transmission
Electronic Reverse
Capacities and Dimensions
Drive Belt P/N
3211080
Engine Model Number
S2653-6044-PR6E
Alternator Output (watts)
280 w
Bore x Stroke (mm)
77.25 x 64
Displacement (cc)
599
Carburetor/Throttle Body
1 rack
Engine and Cooling
Carburetor Model
TM38
Cooling
Liquid
Cylinders
2
Ignition Timing °BTDC @ RPM
24° @ 3000 w/tps disconnected
Ignition Type
digital
Mikuni
Main Jet
420
Pilot Jet
50
Jet Needle / Clip Position
9DGI01-60 / 4
Needle Jet
P-6
Cutaway
1.5
Fuel Screw
1.5
Idle RPM +/-200
1500
Oil Injection
ves
Spark Plug
Champion RN57YCC
Air Screw
0.5
Spark Plug Gap (mm / in.)
.70/.025
Minimum Fuel Requirement
87 min. non-oxygengated
Pilot Air Jet
N/A
Throttle Gap Under CA (mm)
2.0
Front Type
Edge
IFS Shock Type
Sel
Rear Type
Edge Touring
Front Track Shock
Ryde AFX
Rear Track Shock
High Pressure Gas
Suspension
Tachometer
Standard 5 Inch
Features
Electric Fuel Gauge
Standard
Speedometer
Standard 5 Inch
Electric Start
Standard
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
.75 acc
450
#5
430
#5
420
#4
400
#4
380
#4
370
#4
410
#5
390
#4
380
#4
360
#4
340
#4
330
#3
380
#4
360
#4
350
#4
330
#4
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
320
#3
300
#3
360
#4
340
#4
320
#4
310
#3
290
#3
280
#3
2400-3000
(8000-10000)
340
#4
320
#4
300
#3
290
#3
270
#3
260
#3
3000-3700
(10000-12000)
330
#4
310
#3
290
#3
280
#3
260
#3
240
#3
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-62
Bushed
Black/
Green
Red/Green 64/42-65
Rev
10-60
Bushed
Black/
Green
Red/Green 64/42-65
Rev
10-58
bushed
Black/
Green
Red/Green 64/42-65
Rev
10-56
Bushed
Black/
Green
Red/Green 64/42-65
Rev
Altitude
Meters
(Feet)
Shift
Weight
Clutch
Spring
Clutch Spring Driven
Helix
Drive Clutch Driven Clutch
21:41
74 Pitch
21:41
74 Pitch
21:41
74 Pitch
21:41
74 Pitch
Chaincase
Gearing/
Pitch
10-54
Bushed
Black/
Green
Red/Green 64/42-65
Rev
21:41
74 Pitch
10AL
Bushed
Black/
Green
Red/Green 64/42-65
Rev
21:41
74 Pitch
0-900
(0-3000)
900-1500
(3000-5000)
1500-2100
(5000-7000)
2100-2700
(7000-9000)
2700-3350
(9000-
11000)
3350-4000
(11000-
13000)
9918281 Rev 02 3/03PN Printed in the U.S.A.
1
Summary of Contents
Page 1 - 600 Classic Touring2004
Owner's Manual SupplementIMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's man
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