Engine Model Number S4003-6044-OP6J
Alternator Output 220W
Bore x Stroke (mm) 73.8X70
Displacement 599
Carburetor/Throttle Body
1 rack
Engine and Cooling
Carburetor Model TM40
Cooling Liquid
Cylinders 2
Ignition Timing °BTDC @ RPM 6 deg @2000 RPM
Ignition Type Digital
Mikuni
Idle RPM +/-200
1500
Oil Injection NA
Spark Plug
Champion
RN57YCC
Spark Plug Gap (mm / in.)
.70/.027
Recommended Fuel Octane 92 Non-oxygenated
Coolant Capacity (qts./l) 5.3/5.0
Chaincase Oil Capacity (oz./ml) 11/325.3
Fuel Tank Capacity (gal./l) 4/15.1
Gearcase Oil Capacity (oz./ml) 0/0.0
Height (in./cm) 47/119
Length (in./cm) 115/292
Oil Capacity (qts./l) 0/0.0
Designed Width (in./cm) 43.1/109
Body Style IQ
Rider Capacity 1
Brake Type Hayes Phantom
Drive Clutch Center Distance (in./cm) 10.625/27
Clutch Type P-85
Reverse Transmission N/A
Capacities and Dimensions
Drive Belt P/N 3211114
Tachometer Standard
Features
Electric Fuel Gauge N/A
Speedometer Accessory
Electric Start N/A
Low Oil Light N/A
Parking Brake Standard
10-58
(1321588)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER (5135438)
10-56
(1321684)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER (5135438)
10-54
(1321685)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER (5135438)
10 AL
(1321531)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER (5135438)
Altitude
Meters
(Feet)
Drive
Clutch
Shift
Weight
Drive Clutch
Spring
Driven Clutch
Spring
Driven Helix
19:45
76P
19:45
76P
19:45
76P
Chaincase
Gearing/
Pitch
() () () ()
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
19:45
76P
Clutching Chart
600 IQ RACER2010
Carburetor Jetting
520
#4
500
#3
490
#3
480
#2
460
#2
450
#2
490
#3
480
#3
460
#2
450
#2
430
#2
420
#1
460
#3
450
#3
430
#2
420
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -25°F
Below -31°C
-30° to -10°F
-34° to -23°C
-15° to +5°F
-26° to -15°C
0° to +20°F
-18° to -7°C
400
#2
390
#1
430
#3
420
#2
400
#2
390
#2
370
#1
360
#1
2400-3000
(8000-10000)
400
#3
390
#2
370
#2
360
#1
340
#1
330
#1
3000-3700
(10000-12000)
370
#2
360
#2
340
#1
330
#1
310
#1
300
#0.5
+15° to +35°F
-9 to +2°C
+30° to +50°F
-1° to +10° C
430
#1
400
#1
370
#1
340
#0.5
310
#0.5
280
#0.5
+45° to +65°F
+7° to +18°C
Production setting for dial box is "G"
Pilot Jet 55
Jet Needle 9FH4-57
Needle Jet Q-0
Cutaway 1.5
Fuel Screw (from fully seated) 2.5
Air Screw (from fully seated) NA
Pilot Air Jet 0.7
Throttle Gap Under CA 2.0
Carburetor Settin
s
These settings are to be used in conjunction with the jetting chart below, which is based on
recommended fuel octane noted above.
*Note:
420
#0.5
380
#0.5
360
#0.5
330
#0.5
300
#0.5
270
#0.5
Above +60°F
Above +16°C
() () () ()
Owner's Manual Supplement
IMPORTANT: Keep this supplement with your owner's
manual at all times.
P/N 9922353
Rev 01 09/24/2009
©2009 Polaris Sales Inc.
Printed in U.S.A.
(1 pages)
(139 pages)
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