Polaris 2002 Victory Touring Cruiser User Manual

V92TC2002V92TC DELUXE

Table of ContentsivHeadlamp High Beam Indicator 33...Multi --Function Display (MFD) 33...Odometer 33...T rip Odo

Maintenance86Inspect Steering and Front Axle1. Elevate the front of the motorcycle until the front wheel is off of the ground. Use an appropriatemotor

Maintenance87Fuel SystemCheck Fuel Hose, Rail, and ConnectionsInspect the fuel hoses for cracks or damage. Inspect the hose connection at the fuel tan

Maintenance885. Disconnect the fuel line.6. Disconnect the tank v ent line.7. To reinstall the fuel tank, reconnect all fuel lines and wire harness.8.

Maintenance893. Loosen the fast idle cable adjuster jam nut.4. Turn the cable adjuster in or out until the fast idle lever freeplay is 1/8--1/4 inch (

Maintenance90ClutchCheck Clutch Lever and Cable1. Squeeze the clutch lever toward the handlebar andrelease it. It should move freely and smoothly ands

Maintenance9110. Reconnect the clutch cable and reinstall the clutch lever, lever pivot screw, and nut.Torque: 40 in--lbs (5 Nm)11. Adjust clutch free

Maintenance92Lubricate Control CablesThe following cables used on the motorcycle require periodic lubrication for smooth operation and longevity:S Thr

Maintenance93Lubricate Front Brake Lever1. Remove right mirror, brake lever pivot nut and pin.2. Remove any o ld grease and dirt from the brake lever

Maintenance94Brake fluid attacks painted surfaces and plastic parts. Always clean spilled brake fluid immediately withplenty of water and a mild deter

Maintenance95Check Rear Brake Pedal Freeplay and MovementRear brake pedal freeplay -- the amount of brake pedalmovement from the rest position to the

Table of ContentsvCheck Evaporative Emission ControlSystem (California model only) 48...Tires 49...Check T ire Pre

Maintenance96Check Rear Brake Fluid Level1. To check the rear brake fluid level, remove the rightside cover. Straddle the motorcycle and bring it to a

Maintenance97• Do not operate the rear brake while its reservoir cover is removed. Fluid could overflow from thereservoir and cause air to enter the f

Maintenance98Check Brake Hoses and ConnectionsInspect all b rake hoses and connections for dampness or stainsfrom leaking or dried fluid. Tighten any

Maintenance99TiresCheck Tire PressureNormal riding warms the tires and increases the tire air pressure. For an accurate reading, check the tirepressur

Maintenance100Check Tire ConditionInspect the tire sidewalls, road contact surface, and tread base for cuts, punctures, and cracking. Replacedamaged t

Maintenance101Check or Replace Spark PlugsThe spark plugs must be removed from the engine to inspectthem. S park plugs with bright white deposits, soo

Maintenance1025. Remove the spark plug from the cylinder head with aspark plug socket.Both spark plugs should have the same light ormedium tan color d

Maintenance103Check Engine CompressionAn accurate periodic engine compression check documents engine wear and condition. For enginecompression check p

Maintenance104Remove and Install SeatThe V92TC Touring and Deluxe Touring Cruiser has a combined operator and passenger seat.Always make sure the seat

Maintenance105BatteryThe motorcycle uses a permanently sealed, maintenance--free b attery. Do not remove the battery cap strip forany reason. Keep the

Table of ContentsviCheck Drive Belt Tension 78...Adjust Drive Belt Tension 79...Align Rear Wheel 80...Rear Sus

Maintenance106Remove Battery1. Remove the left side cover.2. Remove the battery hold--down strap.3. Disconnect the n egative ( -- ) battery cables (ex

Maintenance1071. To clean oxidation from the battery posts and cable connectors, use a wire brush. Wash the posts andcable connectors with a solution

Maintenance108Electrical EquipmentReplace FusesUse only recommended amperage fuses or you can damage the electrical system.Caution1. Remove the operat

Maintenance109Adjust HeadlampThe headlamp should shine straight ahead ofthe motorcycle. The top of the headlamp Highbeam should be just below the cent

Maintenance110Adjust Auxiliary LightsEach lamp should shine straight ahead orslightly to the right of the motorcycle. The topof each lamp beam should

Maintenance111Remove and Install Saddlebags1. Remove the lower saddlebag mounting screw located outside and underneath the saddlebag.2. Remove the two

Maintenance1122. Move the sidestand to its stored (up) position and remove the sidestand return spring.Wear face protection. The sidestand return spri

Maintenance113Check FastenersVisually inspect the entire motorcycle chassis and engine for loose, damaged, or missing fasteners. Tightenloose fastener

Maintenance114Notes:

115Cleaning and StorageThis section explains how to properly clean the various parts of your Victory motorcycle and how to store itto keep it in good

Table of ContentsviiCheck Wheel Spokes 100...Check or Replace Spark Plugs 101...Check Engine Compression 103...Check Exh

Cleaning a nd Storage116Washing and DryingBefore washing the motorcycle, make sure the exhaust pipes are not hot. Cover each exhaust pipe openingwith

Cleaning a nd Storage117Use as little water as possible when washing near the air cleaner or the exhaust pipe openings. Anexcessively wet air cleaner,

Cleaning a nd Storage118Waxing, Polishing, and Applying Protectants(Items Other Than Windshields)After washing and drying the motorcycle, you can help

Cleaning a nd Storage119Windshield CareA windshield is included with some Victory models.Wash the windshield using a soft cloth or sponge soaked in a

Cleaning a nd Storage120StorageIf you will not operate the motorcycle for several months, such as during the winter, store the motorcycle toprevent d

Cleaning a nd Storage121Stabilize Fuel1. Using a mixture of fuel and the amount of gasoline stabilizer recommended by the stabilizermanufacturer, fill

Cleaning a nd Storage1224. Connect the spark plugs to the spark plug wires and ground the spark plugs to the engine. With themain switch in the On pos

Cleaning a nd Storage123Maintaining During StorageCheck and maintain normal tire p ressure and battery voltage during storage.Removing from Storage1.

Cleaning a nd Storage124Notes:

125WarrantiesMotorcycle Noise RegulationTampering with noise control systems is prohibited. Federal law prohibits the following acts or causingthereof

Table of ContentsviiiIII. Limited Liability 130...IV. Legal Rights 131...V. This Warranty Is In Addition To TheVi

Warranties126Noise Emission WarrantyVictory Motorcycle Division warrants that this exhaust system, at the time of sale, meets all applicable U.S.EPA F

Warranties127Manufacturer’s Warranty CoverageClass III motorcycles (280 cc and larger): for a period of use of five (5) years or 30,000 kilometers (18

Warranties128Victory Motorcycle Division, Polaris S ales Inc., (hereinafter Victory) warrants that each new 2002 and laterVictory Motorcycle that incl

Warranties129failure occurs prior to the first scheduled replacement; and hoses, clamps, fittings and tubing used directly inthese parts. Since emissi

Warranties130B. Inspections, replacement of parts, and other services and adjustments necessary for required maintenanceC. Any motorcycle on which the

Warranties131IV. Legal RightsTHIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHERRIGHTS WHICH VARY FROM STATE TO STATE.V. This W

Warranties132Victory Motorcycle Warranty PolicyLimited WarrantyVictory Motorcycle Division, Polaris Sales Inc., P.O. Box 47700, Hamel, Minnesota 55340

Warranties133Warranty Coverage And Exclusions:Limitations Of Warranties And RemediesThe warranty excludes any failures that are not caused by a defect

Warranties134ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIESOF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE L

135SpecificationsModel Year 2002 V92TCTouring CruiserV92TCDeluxe Touring CruiserDimensionsOverall Length 98 in (249 cm) 98 in (249 cm)Overall Width 42

1IntroductionRead the Owner’s ManualThe Owner’s Manual contains information that is essential to safe riding and proper maintenance of all 2002Victory

Specifications136Model Year 2002 V92TCTouring CruiserV92TCDeluxe Touring CruiserEngineEngine Model Number MCVT1507D 2002 MCVT1507D 2002Configuration50

Specifications137Model Year 2002 V92TCTouring CruiserV92TCDeluxe Touring CruiserInternal Gear Ratios 1st 3.21:1 3.21:12nd 2.19:1 2.19:13rd 1.53:1 1.53

Specifications138Model Year 2002 V92TCTouring CruiserV92TCDeluxe Touring CruiserWheels and TiresFront Wheel Type/Size Cast 5 Spoke16 x 3 inLaced 40 Sp

Specifications139Fuel SpecificationsUse only unleaded gasoline, 92 pump octane minimum.DO NOT USE GASOLINE CONTAINING METHANOL.Using gasoline/methanol

Specifications140Identification Numbers for Your MotorcycleVehicle Identification Number:Engine Identification Number:Ignition Key Number:Model Number

141IndexAAccelerating, 65AccessoriesLoading, 12Selecting and installing, 15Air filterLocation, 24Maintenance intervals, 71Maintenance procedure, 76Ali

Index142Brake lever, frontChecking movement, 92Function, 40Location, 23Lubricating, 93Maintenance intervals, 72Brake padsChecking, 97Maintenance inter

Index143DDesign characteristics, 4Dimensions, 135Dimmer switch. See Headlamp high/low beamswitchDipstickFunction, 75Location, 75Drain p lug, oil, loca

Index144Evaporative emission control system. See Emissioncontrol systemExhaust gases, safety, 16Exhaust systemChecking, 103Location, 25Maintenance int

Index145Fuel systemChecking crankcase ventilation hose and connec-tions, 87Checking hoses and connections, 87Fuel tank removal and installation, 87Mai

Introduction2Symbols and Terms Used in the Owner’s ManualThe following signal words and symbols appear in the Owner’s Manual. Your safety, and the saf

Index146Ignition keyFunction, 29Identification number, 28Ignition switchFunction, 30Location, 24Off position, 30On position, 30Park position, 31Indica

Index147MMaintenance, 69–114Maintenance interval table, 71Maintenance intervals, 70MFD. See Multi--Function Display (MFD)Modifications. See Product mo

Index148PParking, 67Passenger’s seat. See Seat(s)Passengers, 8Periodic maintenance interval table, 71Periodic maintenance intervals, 70Pre--operation

Index149Service intervals, 70Shift points, 64Shifting gears, 62–65Downshifting, 63Recommended shift points, 64Upshifting, 63Shock absorber. See Rear s

Index150TTachometerFunction, 31Location, 31TaillightChecking operation, 46Location, 24Throttle cableMaintenance intervals, 72Maintenance procedure, 92

Index151VVehicle identification number (VIN), 27Vehicle information labels, 19–23VIN. See Vehicle identification numberVoltmeter (MFD), 35WWarranties,

Part No. 9917171PRINTED IN THE USA

3Safety PrecautionsImproper use of this motorcycle can result in serious injury o r death. To minimize the risk ofinjury to you, your passenger, and o

Safety Precautions4S Pay close attention to the motorcycle maintenance requirements in this Manual. For additionalinformation or assistance regarding

Safety Precautions5Safe Riding PracticesFollow these general safe riding practices:S Before you ride, make sure you can operate the motorcycle safely

WARNINGThe engine exhaust from thisproduct contains chemicals knownto cause cancer, birth defects orother reproductive harm.

Safety Precautions6Safe Riding Practices (continued)S The most common cause of accidents involving a motorcycle and an automobile is the automobiledri

Safety Precautions7Safe Riding Practices (continued)S If in doubt, reduce your speed when:-- The weather is windy, raining, or otherwise causing slipp

Safety Precautions8Safe Riding Practices (continued)S Ground clearance is reduced when you lean the motorcycle. Do not allow components to contact the

Safety Precautions9Carrying a Passenger (continued)S Adjust your riding style to compensate for the differences in handling, acceleration, and braking

Safety Precautions10Protective Apparel (continued)S Wear heavy boots and pants to prevent or reduce abrasions, lacerations, or burns that you can suff

Safety Precautions11Example 1: V92TC Touring Cruiser with no cargoGross Vehicle Weight Rating 1210 lbs (549 kg)Item WeightTouring Cruiser - with full

Safety Precautions12LoadingUse the following guidelines when attaching cargo or accessories to the motorcycle. Where applicable, theseguidelines refer

Safety Precautions13SaddlebagsSaddlebags are included with some Victory models. Use the following guidelines when operating amotorcycle with saddlebag

Safety Precautions14ParkingFor complete parking procedures, see “Parking” page 67.When leaving the motorcycle unattended, turn the engine off, engage

Safety Precautions15Product ModificationsModifying the motorcycle by removing any equipment or adding equipment not approved by Victory mayvoid your w

S Technical tipsS New product introductionsS Event schedulesS Parts and Service Manual informationS Exciting details about The Way OutWe’ve created a

Safety Precautions16Selecting and Installing Accessories (continued)S Do not install electrical accessories that exceed the capacity of the motorcycle

Safety Precautions17Gasoline and Exhaust Gases (continued)Gasoline and gasoline vapors are poisonous and can cause severe injury. Do not swallow gasol

Safety Precautions18see the Victory Service Manual or your authorized Victory Dealer for tire replacement. Operating themotorcycle with improper tire

Safety Precautions19Location of Safety and Vehicle Information Labels(Deluxe Touring Cruiser Left Side Shown)(49 state models only)(California models

Safety Precautions20Location of Safety and Vehicle Information Labels (continued)(Deluxe Touring Cruiser Left Side Shown)(inside saddlebag)(Deluxe Tou

Safety Precautions21Location of Safety and Vehicle Information Labels (continued)(Deluxe Touring Cruiser Right Side Shown)(under side cover)Engine Ide

Safety Precautions22Reporting Safety DefectsIf you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you

23Motorcycle DescriptionUse the following information to identify and locate the major components of the Victory motorcycle.Information on vehicle and

Motorcycle Description24(Deluxe Touring Cruiser Left Side Shown)1. Front Forks - page 852. Front Turn Signal/Running Light -page 383. Headlamp - page

Motorcycle Description251. Auxiliary Lights - page 1102. Auxiliary Lights Switch - page 423. Lockable Hard Saddlebags - page 424. Exhaust Muffler (2)

Motorcycle Description26(Deluxe Touring Cruiser Right Side Shown)1. Seat Strap2. Drive Belt (under guard) - page 773. Rear Shock Absorber (under seat)

Motorcycle Description27Vehicle Identification NumberThe vehicle identification number (VIN) is stamped into the front of the steering head and also a

Motorcycle Description28Ignition Key NumberThe ignition k ey identification number is stamped into the shaft of each key.With the ignition key number

29Instruments and ControlsIgnition KeyThe ignition key operates the steering lock, the ignition switch, and the saddlebag lock on models equippedwith

Instruments and Controls30Ignition SwitchThe ignition switch energizes the ignition, the lighting system,and all electrical switches and buttons.Off P

Instruments and Controls31P (Park) PositionIn the Park position, the taillight and running lights illuminate, the emergency flashers can be activated,

Instruments and Controls32Indicator LightsLow Oil Pressure Indicatorilluminates when engine oil pressure drops below safe operating pressure. If this

Instruments and Controls33If a turn signal bulb has failed, or if there is a short circuit in the turn signal system, the turn signal indicatorflashes

Instruments and Controls34To reset the trip odometer, the ignition switch must be in the On position with the MFD in trip odometermode. Press and hold

Instruments and Controls35Instrument Cluster Light Dimmer“DIM” appears as part of the display when in instrument cluster light dimmer mode. To change

All text, photographs, and illustrations in this manual are based on the most current product information availableat the time of publication. Product

Instruments and Controls36Check Engine IndicatorThe check engine indicator will flash “CH ENG” any time the the ignition switch is in the On position

Instruments and Controls37FLASHINGTEN--MINUTE DIGITMulti--Function Display (MFD) FunctionsODOMETERMETRIC/ENGLISHRESET TRIPODOMETERTRIP ODOMETER CLOCKS

Instruments and Controls38Left Side Handlebar ControlsFast Idle LeverThe fast idle lever increases the engine idle speed when startinga cold engine (s

Instruments and Controls39Clutch LeverTo disengage the clutch, pull the clutch lever toward the handlebar. To engage the clutch, gradually release the

Instruments and Controls40Emergency Flasher SwitchThe emergency flasher switch activates and cancels the emergency flashers. When the emergencyflasher

Instruments and Controls41Gear Shift PedalThe gear shift p edal is located on the left side of themotorcycle. To shift to a lower gear, p ress down on

Instruments and Controls42Auxiliary Light SwitchA toggle switch located underneath the left side of the upper triple clamp controls both auxiliary lig

Instruments and Controls43Side CoversThe motorcycle is equipped with 2 removable side covers. Remove the left side cover to access the battery,and rem

Instruments and Controls44Notes:

45Pre-Operation CheckTo keep your Victory motorcycle in good working order, make the checks described in this section beforeeach ride. This is especia

Pre-Operation Check46Pressing the MFD Mode button should advance the MFD through the various functions (see page 33).HeadlampCheck the headlamp to see

Pre--Operation Check47Engine Stop/Run SwitchBe sure the engine stop/run switch stops the engine, or prevents the engine from starting when set to the

Pre-Operation Check48Do not operate the motorcycle with the oil level above the FULL mark o r below the ADD mark.Operating the engine with too much or

Pre--Operation Check49TiresCheck Tire PressureNormal riding warms the tires and increases the tire air pressure. For an accurate reading, check the ti

Pre-Operation Check50Check Tire ConditionInspect the tire sidewalls, road contact surface, and tread base for cuts, punctures, and cracking. Replaceda

Pre--Operation Check51Check Front Brake Fluid Level1. To check the front brake fluid level, rest themotorcycle on the sidestand and on level ground. T

Pre-Operation Check52Check Rear Brake Fluid Level1. To check the rear brake fluid level, remove the rightside cover. Straddle the motorcycle and bring

Pre--Operation Check53Check Throttle Control Grip and Cables1. Rotate the throttle control grip. It should rotate smoothlyfrom its rest position to it

Pre-Operation Check54Check Fast Idle Lever1. Move the fast idle lever. It should move smoothly from itsrest position to its completely open position a

Pre--Operation Check55Check SteeringStraddle the motorcycle and bring it to a vertical position. Turn the handlebars from stop to stop. The actionshou

iForewordThank you for choosing a Victory Motorcycle!The Owner’s Manual contains information on the following Victory Motorcycles:V92TC Touring Cruise

Pre-Operation Check56Check SidestandStraddle the motorcycle and bring it to a vertical position. Movethe sidestand to its stored (up) position, then t

57OperationThis section d escribes how to operate the Victory motorcycle for best performance and longevity, including:S Engine Break--in PeriodS Fuel

Operation58Engine Break--in Period (continued)S 0--90 miles (0--145 kilometers) -- Do not operate the motorcycle for extended periods of time at throt

Operation59Fueling and Fill HeightFuel the motorcycle with the sidestand down and on level ground. Use only the recommended fuel (see “FuelSpecificati

Operation60Starting the EngineThe Victory motorcycle has a starter interlock system. The engine can be started only when the transmissionis in neutral

Operation61Starting the Engine (continued)7. Leaving the throttle closed, press and hold the starter button until the engine starts.If the engine does

Operation62Shifting GearsThe clutch must be fully disengaged (clutch lever pulled completely in toward the handlebars)before you attempt to shift gear

Operation63Shifting Gears (continued)To engage first gear, start the engine (see “Starting the Engine” page 60). With the engine at idle speed,engage

Operation64Shifting Gears (continued)• Downshifting at a speed in excess of the recommended downshift point may severely damage thetransmission or cau

Operation65AcceleratingTo accelerate, open the throttle (roll the throttle control grip toward you). For even acceleration, open thethrottle with a sm

ForewordiiYour authorized Victory dealer will resolve all issues regarding the motorcycle. If you are unsatisfied with theperformance of your Victory

Operation66BrakingTo slow the motorcycle with the brakes, close the throttle and apply the front and rear brakes evenly. As themotorcycle slows, eithe

Operation67Stopping the EngineBefore stopping the engine, bring the motorcycle to a complete stop either in neutral or with the clutchdisengaged. Once

Operation68Parking (continued)If you must park on a slope, point the motorcycle toward the top of the slope. Put the transmission in gear andpark the

69MaintenanceThis section includes information for maintaining your Victory motorcycle. It also includes recommendedperiodic maintenance intervals. “P

Maintenance70Initial MaintenancePerform the initial maintenance after you’ve ridden your new motorcycle 500 miles (800 kilometers). Thismaintenance is

5000 (8,000)7,500 (12,000)2,500 (4,000)500 (800)10,000 (16,000)12.500 (20,000)15,000 (24,000)17,500 (28,000)20,000 (32,000)22,500 (36,000)25,000 (40,0

5000 (8,000)7,500 (12,000)2,500 (4,000)500 (800)10,000 (16,000)12.500 (20,000)15,000 (24,000)17,500 (28,000)20,000 (32,000)22,500 (36,000)25,000 (40,0

5000 (8,000)7,500 (12,000)2,500 (4,000)500 (800)10,000 (16,000)12.500 (20,000)15,000 (24,000)17,500 (28,000)20,000 (32,000)22,500 (36,000)25,000 (40,0

Maintenance74Engine OilChange Engine Oil and Oil FilterThis procedure involves using a small automotive style oilfilter wrench.1. Start and run the en

Maintenance7510. Reinstall the oil fill cap and then start and run the engine until it reaches normal operatingtemperature.After an o il change, the l

iiiTable of ContentsIntroduction 1...Read the Owner’ s Manual 1...Symbols and Terms Used in the Owner’sManual 2...

Maintenance76Do not operate the motorcycle with the oil level above the FULL. mark or below the ADD mark.Operating the engine with too much or too lit

Maintenance77Inspect Drive Sprocket and Sprocket Nut1. Remove the drive sprocket cover.Notice On some models it may be necessary to remove portions of

Maintenance78Check Drive Belt TensionThis procedure involves using the belt tension gauge, part no. PV--43532, which is designed specifically formeasu

Maintenance795. Push the plunger upward until the small O--ring touches the tension gauge body. Make sure thetension gauge is seated squarely against

Maintenance80Do not reuse a cotter pin because it may fail, allowing the wheel to loosen and you to lose control ofthe motorcycle.WARNING6. Pump rear

Maintenance816. To adjust the rear wheel alignment, remove and discard the rear axle cotter pin and loosen the rearaxle castle nut. Loosen the rear ax

Maintenance82Rear SuspensionAdjust Rear Shock AbsorberThis procedure involves using the shock absorber preloadwrench, part no. PV--43507, which is des

Maintenance833. Record the measurement and the locations from where the measurement is taken in the spaceprovided.4. Remove the motorcycle lift appara

Maintenance84Inspect Swing Arm and Rear Axle1. Remove the swing arm pivot covers and tighten the swing arm pivot nut.Torque: 8 5 ft--lbs (115 Nm)2. Re

Maintenance85Front Suspension and SteeringCheck Front Forks1. To check the front suspension, straddle the motorcycleand bring it to a vertical positio