Polaris 2012 ATV RZR 170 User Manual

7INTRODUCTIONFailure to follow the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle

97TROUBLESHOOTINGEngine Pings or KnocksEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionPoor quality or low octane fuel Replace with

98TROUBLESHOOTINGEngine Stops or Loses PowerPossible Cause SolutionOut of fuel RefuelKinked or plugged fuel vent line Inspect and replaceOveruse of ch

99WARRANTYLIMITED WARRANTYPOLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all components of your POLARIS

100WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESWarranty applies to the product only and does not allow for coverage of personal loss. Some items are

101WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FI

102WARRANTYExported VehiclesHow to Get ServiceIn the Country where your vehicle was purchased:Warranty or Service Bulletin repairs must be done by an

103WARRANTYU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the POLARIS standard limited war-ranty for your vehi

104WARRANTYU.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS,

105MAINTENANCE LOGUse the following chart to record periodic maintenance.DATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

106MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

8INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

107MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

108INDEXAAir Filter . . . . . . . . . . . . . . . . . . . . . 67Arrester, Spark, Warning. . . . . . . . . 68BBattery . . . . . . . . . . . . . .

109INDEXFFilling the Battery . . . . . . . . . . . . . . . 83Filter Care During Storage . . . . . . . . 89Filter Cleaning, Air . . . . . . . . . . .

110INDEXPParking Brake Adjustment. . . . . . . . 64Parking on an Incline . . . . . . . . . . . . 51Parking the Vehicle . . . . . . . . . . . . .

111INDEXSStorage . . . . . . . . . . . . . . . . . . . . 86-90Storage and Inspection . . . . . . . . . . . 90Storage and Lubrication . . . . . . .

9SAFETYEquipment ModificationsYour POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may nega

10SAFETYSafe Riding GearAlways wear appropriate clothing when riding a POLARIS vehicle. Wear protective clothing for comfort and to reduce the chance

11SAFETYSafe Riding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. When-ever riding a POLARIS vehicle, always wear sh

12SAFETYSafety WarningsFailure to operate this vehicle properly can result in a collision, loss of control, accident or overturn, which may result in

13SAFETYSafety WarningsFailure to Inspect Before OperatingFailure to inspect and verify that the vehicle is in safe operating condition before operati

14SAFETYSafety WarningsUsing Alcohol or DrugsRiding in this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reactio

15SAFETYSafety WarningsOperating at Excessive SpeedsOperating this vehicle at excessive speeds increases the operator's risk of losing control.Al

16SAFETYSafety WarningsDriving Downhill ImproperlyDriving down a hill improperly could cause loss of control or overturn. Always follow proper procedu

WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe

17SAFETYSafety WarningsStalling While Climbing a HillStalling or rolling backwards while climbing a hill could cause an overturn. Maintain a steady sp

18SAFETYSafety WarningsOperating on Sand or Slippery TerrainOperating on sand or on excessively rough, slippery or loose terrain could cause loss of t

19SAFETYSafety WarningsOperating Over ObstaclesImproperly operating over obstacles could cause loss of control or overturn.Before operating in a new a

20SAFETYSafety WarningsOverloading the VehicleOverloading the vehicle or carrying/towing loads may cause changes in stability and handling, which coul

21SAFETYSafety WarningsHandling GasolineGasoline is highly flammable and is explosive under certain conditions. Always exercise extreme caution whenev

22SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label

23SAFETYSafety Labels and LocationsRear Warning LabelWARNINGImproper vehicle use can result in SEVERE INJURY or DEATHNEVER allow vehicle to be operate

24FEATURES AND CONTROLSComponent LocationsYour vehicle is equipped with cab nets on both sides of the vehicle. Cab nets must be used by both operator

25FEATURES AND CONTROLSComponent Locations Running LightsBrush GuardSteering WheelCab FrameTaillight/Brake LightMuffler(Spark Arrester)

26FEATURES AND CONTROLSSeatsDriver’s Seat Adjustment1. Lift the seat latch lever located under the right front edge of the driver’s seat.2. While hold

PMS 419WARNINGFor your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340

27FEATURES AND CONTROLSSteering WheelThe steering wheel can be adjusted upward or downward for rider preference.1. Loosen the steering wheel adjustmen

28FEATURES AND CONTROLSSeat BeltsThis POLARIS vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always

29FEATURES AND CONTROLSSeat BeltsSeat Belt InspectionInspect all seat belts for proper operation before each use of the vehicle.1. Push the latch plat

30FEATURES AND CONTROLSCab NetsRiding in this vehicle without using the cab nets increases the risk of serious injury or death in the event of an acci

31FEATURES AND CONTROLSFuel CapNever allow a child to refuel or handle gasoline.The fuel tank filler cap is located on the right-hand side of the vehi

32FEATURES AND CONTROLSIgnition SwitchThe ignition switch is a three-position, key-operated switch. Use the ignition switch to start the engine. See p

33FEATURES AND CONTROLSGear SelectorF: ForwardN: NeutralR: ReverseThe gear selector is located between the seats. To change gears, stop the vehicle, a

34FEATURES AND CONTROLSBrake PedalDepress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine.Throttle PedalPush t

35FEATURES AND CONTROLSSpeed Control SystemThe speed of this vehicle is restricted to under 15 MPH (24 km/h) at manufacture. The speed limiting device

36OPERATIONFailure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injur

1Visit us at www.polarisindustries.com

37OPERATIONVehicle Break-in PeriodEngine and Drivetrain Break-in1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling

38OPERATIONPre-Ride InspectionFailure to inspect and verify that the vehicle is in safe operating condi-tion before operating increases the risk of an

39OPERATIONSafe Operation Practices1. Complete the New Operator Driving Procedures outlined on pages 42-43.2. Do not ride at night or when visibility

40OPERATIONStarting the Engine1. Turn the fuel valve on.2. Sit in the driver's seat and fasten the seat belt.3. Secure the cab nets.4. Place the

41OPERATIONStopping the Engine1. Release the throttle pedal completely and brake to a complete stop.2. Place the transmission in neutral.3. Set the pa

42OPERATIONNew Operator Driving Procedures1. Read and understand the owner's manual and all warning and instruction labels before operating this

43OPERATIONNew Operator Driving Procedures 9. Do not carry a passenger until you have at least four hours of driv-ing experience with this vehicle. Se

44OPERATIONDriving with a Passenger1. Complete the New Operator Driving Procedures outlined on pages 42-43.2. Perform the pre-ride inspection. See pag

45OPERATIONDriving on Slippery SurfacesWhen driving on slippery surfaces such as wet trails, loose gravel, sand or ice, be alert for the possibility o

46OPERATIONDriving UphillWhenever traveling uphill, follow these precautions:1. Always check the terrain carefully before ascending a hill.2. Avoid st

2POLARIS, THE WAY OUT, RANGER and RANGER RZR are registered trademarks of POLARIS Industries Inc.Copyright 2011 POLARIS Sales Inc. All information con

47OPERATIONDriving on a Sidehill (Sidehilling)Driving on a sidehill is not recommended. Driving on a sidehill improp-erly cause loss of control or ove

48OPERATIONDriving Through WaterYour vehicle can drive through shallow water. Make sure the water is no deeper than the floor of the vehicle. Follow t

49OPERATIONDriving Over ObstaclesFollow these precautions when driving over obstacles:1. Always check for obstacles before driving in a new area.2. Lo

50OPERATIONDriving in ReverseFollow these precautions when driving in reverse:1. Always check for obstacles or people behind the vehicle.2. Apply the

51OPERATIONParking on an InclineA rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable,

52EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

53MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, ad

54MAINTENANCEPeriodic Maintenance ChartImproperly performing the procedures marked with a  could result in component failure and lead to serious inju

55MAINTENANCEPeriodic Maintenance ChartPerform all services at whichever maintenance interval is reached first. Perform these procedures more often f

56MAINTENANCEPeriodic Maintenance Chart Perform these procedures more often for vehicles subjected to severe use.E Emission-Related Service Have an

3WELCOMEDear Parents:We believe your children should have the opportunity to enjoy The Way Out experience along with you. We encourage you to teach yo

57MAINTENANCEPeriodic Maintenance Chart  Perform these procedures more often for vehicles subjected to severe use.E Emission-Related Service Have an

58MAINTENANCELubrication RecommendationsCheck and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on p

59MAINTENANCEEngine OilAlways check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Oil ma

60MAINTENANCEEngine OilOil Change1. Position the vehicle on a level surface. Set the parking brake.2. Clean the area around the pre-filter plug.3. Sta

61MAINTENANCETransmission (Main Gearcase)Always check and change the fluid at the intervals outlined in the Peri-odic Maintenance Chart beginning on p

62MAINTENANCEDrive Chain LubricationLubricate the drive chain with POLARIS chain spray lube or an approved chain lube at the general lubrication inter

63MAINTENANCEDrive Chain Slack Adjustment1. Loosen the four rear housing mount bolts (two on each side).2. Loosen the chain adjuster lock nuts.3. Turn

64MAINTENANCEParking Brake Cable Freeplay Adjustment1. Inspect and perform any needed service on the brake pads before adjusting parking brake cable f

65MAINTENANCESpark PlugsSpark Plug Gap/TorqueNOTICE: Using non-recommended spark plugs can result in serious engine damage. Use POLARIS-recommended sp

66MAINTENANCEConstant Variable Transmission (CVT) SystemFailure to comply with the instructions in this warning can result in severe injury or death.D

4WELCOMEDear Young Operators:Before you ride your new POLARIS vehicle, there are some important things that you need to know. You must learn how to ke

67MAINTENANCEFilter SystemsAir FilterAlways change the air filter at the inter-vals outlined in the Periodic Maintenance Chart beginning on page 53. A

68MAINTENANCESpark ArresterFailure to heed the following warnings while servicing the spark arrester could result in serious injury or death.• Do not

69MAINTENANCEThrottle SystemFailure to check or maintain proper operation of the throttle system can result in an accident and lead to serious injury

70MAINTENANCEThrottle SystemThrottle Freeplay AdjustmentAccess the throttle cable adjuster through the right front wheel well.1. Slide the cable adjus

71MAINTENANCECarburetorYour POLARIS vehicle is calibrated at the factory for optimal perfor-mance at altitudes ranging from zero to 6,000 feet (1800 m

72MAINTENANCEBrakesThe front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 34. Always check brake pedal travel

73MAINTENANCEBrakesBrake FluidInspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See pa

74MAINTENANCESteering Wheel InspectionCheck the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic M

75MAINTENANCEToe AlignmentUse the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/8" to 1/4&quo

76MAINTENANCETiresOperating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could resul

5TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Safety . . . . . . . . . . . . . . . . . . . . . . . . . . .

77MAINTENANCETiresWheel Installation1. Place the transmis-sion in neutral.2. Set the parking brake. 3. Place the wheel on the wheel hub with the valve

78MAINTENANCELightsDaytime Running Lights Lamp ReplacementIf the daytime running lights do not operate, replace the lamps. POLARIS recommends that you

79MAINTENANCEVehicle ImmersionNOTICE: If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Tak

80MAINTENANCEBatteryImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing

81MAINTENANCEBatteryBattery Removal1. Remove the driver’s seat. See page 26.2. On conventional batteries, remove the battery vent tube (sealed batteri

82MAINTENANCEBatteryBattery InstallationUsing a new battery that has not been fully charged can damage the bat-tery and result in a shorter life. It c

83MAINTENANCEBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure

84MAINTENANCEBatteryBattery Charging (Conventional Battery)1. Remove the battery from the vehicle to prevent damage from leak-ing or spilled electroly

85MAINTENANCEBatteryBattery Charging (Sealed Battery)Always verify battery condition before and 1-2 hours after the end of charging.State of ChargeVol

86MAINTENANCECleaning and StorageWashing the VehicleKeeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the

6INTRODUCTIONThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sy

87MAINTENANCECleaning and StorageWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution.

88MAINTENANCECleaning and StorageChrome Wheel Care (if equipped)Proper maintenance will protect chrome wheels from corrosion, pre-serve wheel life and

89MAINTENANCECleaning and StorageStorage TipsNOTICE: Starting the engine during the storage period will disturb the protective film created by fogging

90MAINTENANCECleaning and StorageStorage TipsInspect and LubricateInspect all cables and lubricate all areas of the vehicle as recommended in the Peri

91MAINTENANCETransporting the VehicleFollow these procedures when transport-ing the vehicle.1. Place the transmission in neutral. Set the parking brak

92SPECIFICATIONSRANGER RZR 170Maximum Rider Weight 150 lbs. (68 kg) (each rider)Maximum Weight Capacity 300 lbs. (81.7 kg)Gross Vehicle Weight 840 lbs

93SPECIFICATIONSJetting ChartClutching ChartTo access clutches for inspection, remove the passenger seat and remove the clutch access panel. See page

94POLARIS PRODUCTSPart Number DescriptionEngine Lubricant2870791 Fogging Oil (Aerosol)2876248 Synthetic Youth Oil (qt/.95 l)2876249 Synthetic Youth Oi

95TROUBLESHOOTINGDrive Belt Wear/BurnPossible Cause SolutionDriving at low RPM or ground speedDrive at a higher speed.Insufficient warm-up at low ambi

96TROUBLESHOOTINGEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine BackfiresPossible Cause SolutionLow battery voltage Recharge the