Polaris 2011 ATV Phoenix 200 User Manual

PMS 419Owner's Manualfor Maintenance and SafetyPhoenix 200Read this manual carefully. It contains important safety information.Adult supervision

7SAFETYSafety TrainingATV safety training is a top priority for Polaris. Polaris strongly encourages you and any family members who will be riding the

97SPECIFICATIONSJetting ChartClutching ChartPhoenix 200Drive Ratio, Front N/ATires, Front 21x7-10 / 4 psi (27.6 kPa)Tires, Rear 20x10-9 / 4 psi (27.6

98POLARIS PRODUCTSPart NumberDescriptionEngine Lubricant2870791 Fogging Oil (12 oz. Aerosol)2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil

99DECLARATION OF CONFORMITYPolaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A.Telephone 763-542-0500April 22, 2010We, Polaris Industries Inc

100WARRANTYLIMITED WARRANTYPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIM-ITED WARRANTY on all components of the Polaris

101WARRANTYWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESThe Polaris limited warranty excludes any failures that are not caus

102WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESThis warranty also excludes failures resulting from improper lubrication; improper engine timing; imp

103WARRANTYALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR-TICULAR PURPOSE) ARE L

104WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

105WARRANTYExported VehiclesHow to Get ServiceIf Purchased From A Private Party:If you purchase a POLARIS product from a private citizen, to be kept a

106WARRANTYU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the Polaris standard limited warranty for your vehic

8SAFETYSafe Riding GearAlways wear appropriate clothing when riding an ATV. Wear protective clothing for comfort and to reduce the chance of injury.He

107WARRANTYU.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of Polaris,

108MAINTENANCE LOGPresent this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with

109MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

110INDEXAAir Filter . . . . . . . . . . . . . . . . . . . . . 68BBattery . . . . . . . . . . . . . . . . . . . . 75-80Charging (Conventional) . .

111INDEXJ-K-L-M-NJetting Chart . . . . . . . . . . . . . . . . . . . 97Key Switch . . . . . . . . . . . . . . . . . . . . 24Kick-Start Lever . . .

9SAFETYSafe Riding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. When-ever riding a Polaris vehicle, always wear sha

10SAFETYSafety WarningsFailure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serio

11SAFETYSafety WarningsHandling GasolineGasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution wheneve

12SAFETYSafety WarningsProtective ApparelRiding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a seri

13SAFETYSafety WarningsOperating on PavementOperating an ATV on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely

14SAFETYSafety WarningsPhysical Control of the ATVRemoving a hand from the handlebars or feet from the footrests during operation can reduce your abil

15SAFETYSafety WarningsDescending Hills ImproperlyImproperly descending a hill could cause loss of control or overturn.• Always follow proper procedur

16SAFETYSafety WarningsStalling While Climbing a HillStalling, rolling backwards or improperly dismounting while climbing a hill could cause an overtu

A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or

17SAFETYSafety WarningsImproper Tire MaintenanceOperating this ATV with improper tires or with improper or uneven tire pressure could cause loss of co

18SAFETYSafety WarningsOperating Over ObstaclesImproperly operating over obstacles could cause loss of control or overturn.Before operating in a new a

19SAFETYSafety WarningsImproper Cargo LoadingOverloading the ATV or carrying/towing cargo improperly may cause changes in handling, which could cause

20SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label

21SAFETYSafety Labels and LocationsDiscretionary WarningWARNING• Never operate this ATV on HILLS steeper than 25 degrees 25°. To pre-vent overturn o

22SAFETYSafety Labels and Locations“No Passenger” WarningWARNINGNEVER ride as a passenger.Passengers can cause a loss of control, resulting in SEVERE

23SAFETYSafety Labels and LocationsAge WarningWARNINGOperation of this ATV by children under the age of 14 increases the risk of severe injury or deat

24FEATURES AND CONTROLSSwitchesLight SwitchUse the headlight switch to turn the lights on and off and to change the lights from high beam to low beam.

25FEATURES AND CONTROLSSwitchesOverride Switch (Reverse Speed Limiter)This vehicle is equipped with a reverse speed limiter system. To gain additional

26FEATURES AND CONTROLSBrakesOperating the ATV with a spongy brake lever can result in loss of braking, which could cause an accident. Never operate t

For your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340Phone 1-888-70

27FEATURES AND CONTROLSBrakesRear Brakes (Left Lever)Squeeze the left brake lever toward the handlebar to apply the mechanical rear wheel brakes. This

28FEATURES AND CONTROLSBrakesParking Brake1. Place the transmission in gear.2. Squeeze and release the left brake lever two or three times, then squee

29FEATURES AND CONTROLSBrakesBrake FluidAn over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintai

30FEATURES AND CONTROLSChokeThe choke assists in starting a cold engine. Refer to the engine starting procedure on page 36 for correct choke and throt

31FEATURES AND CONTROLSAutomatic Transmission Gear SelectorThe transmission gear selector is located on the right side of the vehicle. F: Forward Gear

32OPERATIONFailure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or

33OPERATIONSafe Operation Practices1. Complete the recommended safety training before operating this vehicle. See page 7.2. Do not allow anyone under

34OPERATIONKnow Your Riding Area/Tread LightlyFamiliarize yourself with all laws and regulations concerning the opera-tion of this off-road vehicle in

35OPERATIONPre-Ride ChecklistFailure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accid

36OPERATIONStarting the Engine1. Position the vehicle on a level surface outdoors or in a well-venti-lated area. 2. Place the transmission in neutral.

1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti

37OPERATIONStarting the Engine10. Activate the starter for a maximum of five seconds, releasing the button when the engine starts.NOTICE: Operating th

38OPERATIONDriving Procedures1. Wear a helmet and eye protection. See page 8.2. Sit upright with both feet on the footrests and both hands on the hand

39OPERATIONTurning the VehicleTo turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your wei

40OPERATIONDriving on Slippery SurfacesWhenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow the

41OPERATIONDriving UphillBraking and handling are greatly affected when operating in hilly ter-rain. Improper procedure could cause loss of control or

42OPERATIONDriving on a Sidehill (Sidehilling)Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Av

43OPERATIONDriving DownhillWhen driving downhill, follow these precautions:1. Avoid steep hills (25° maximum).2. Shift body weight uphill.3. Drive str

44OPERATIONTurning Around on a Hill (K-Turn)If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.1.

45OPERATIONDriving Through WaterYour ATV can operate through water with a maxi-mum recommended depth equal to the bottom of the footrests. Follow thes

46OPERATIONDriving Over ObstaclesFollow these precautions when operating over obstacles:1. Always check for obstacles before operating in a new area.2

2POLARIS and THE WAY OUT are registered trademarks of Polaris Industries Inc.Copyright 2010 Polaris Sales Inc. All information contained within this p

47OPERATIONDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle.2. Always a

48OPERATIONHauling CargoOverloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or bra

49OPERATIONHauling CargoNever exceed the weight capacities specified for your ATV on warning labels and in the specifications section of this manual.

50OPERATIONParking on an InclineAvoid parking on an incline if possible. If it's unavoidable, follow these precautions:1. Stop the engine.2. Plac

51EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

52MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, ad

53MAINTENANCEPeriodic Maintenance ChartImproperly performing the procedures marked with a  could result in component failure and cause an accident, w

54MAINTENANCEPeriodic Maintenance ChartPerform all services at whichever maintenance interval is reached first.X Perform these procedures more often f

55MAINTENANCEPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)nE Choke cable 50 H 6 M 500 (800

56MAINTENANCELubrication GuideCheck and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on page 52. It

3TABLE OF CONTENTSIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . .

57MAINTENANCEEngine OilOil RecommendationsPolaris recommends the use of Polaris PS-4 PLUS Performance Syn-thetic 2W-50 4-cycle oil or a similar oil fo

58MAINTENANCEOil and Filter ChangeAlways change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. A

59MAINTENANCEOil and Filter Change8. Place towels under the oil fil-ter. Using an oil filter wrench, turn the filter counterclock-wise to remove it.9.

60MAINTENANCETransmission OilAlways check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on pag

61MAINTENANCERear Gearcase OilAlways check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on p

62MAINTENANCEBrakesFront Brake InspectionsThe front (right lever) brakes are hydraulic disc brakes, activated by moving the brake lever toward the han

63MAINTENANCEBrakesRear Brake AdjustmentsThe rear (left lever) brakes are mechanical brakes, acti-vated by moving the brake lever toward the handlebar

64MAINTENANCEToe AlignmentUse the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/8" to 1/4&quo

65MAINTENANCESteering AssemblyThe steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are fo

66MAINTENANCETiresOperating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle

4INTRODUCTIONThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sy

67MAINTENANCETiresWheel Removal1. Position the vehicle on a level surface.2. Place the transmission in gear.3. Stop the engine. Lock the parking brake

68MAINTENANCEAir Filter1. Position the vehicle on a level surface.2. Place the transmission in gear.3. Lock the parking brake.4. Remove the seat.5. Re

69MAINTENANCELightsPoor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. C

70MAINTENANCESpark PlugsSpark Plug RecommendationsRefer to the specifications section beginning on page 96 for the recom-mended spark plug type and ga

71MAINTENANCESpark PlugsSpark Plug ConditionNormal Spark PlugThe normal insulator tip is gray, tan or light brown. There will be few combustion deposi

72MAINTENANCEVehicle ImmersionIf your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the ve

73MAINTENANCESpark ArrestorFailure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Never ru

74MAINTENANCEConstant Variable Transmission (CVT) SystemFailure to comply with the instructions in this warning can result in severe injury or death.D

75MAINTENANCEBatteryImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing

76MAINTENANCEBatteryBattery Removal1. Remove the seat.2. Disconnect the battery hold-down strap.3. On conventional batteries, remove the battery vent

5INTRODUCTIONFailure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. A Polaris ATV is not a

77MAINTENANCEBatteryBattery InstallationUsing a new battery that has not been fully charged can damage the bat-tery and result in a shorter life. It c

78MAINTENANCEBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure

79MAINTENANCEBatteryBattery Charging (Conventional Battery)1. Remove the battery from the vehicle to prevent damage from leak-ing or spilled electroly

80MAINTENANCEBatteryBattery Charging (Sealed Battery)Always verify battery condition before and 1-2 hours after the end of charging.State of ChargeVol

81MAINTENANCECleaning and StorageWashing the VehicleKeeping your Polaris vehicle clean will not only improve its appearance but it can also extend the

82MAINTENANCECleaning and StorageWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution.

83MAINTENANCECleaning and StorageChrome Wheel Care (if equipped)Proper maintenance will protect chrome wheels from corrosion, pre-serve wheel life and

84MAINTENANCECleaning and StorageStorage TipsNOTICE: Starting the engine during the storage period will disturb the protective film created by fogging

85MAINTENANCECleaning and StorageStorage TipsFluid LevelsInspect the fluid levels. Change fluids as recommended in the Periodic Maintenance Chart begi

86MAINTENANCETransporting the VehicleFollow these procedures when trans-porting the vehicle.1. Stop the engine.2. Place the transmission in gear.3. Lo

6INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

87ADJUSTMENTSCamber and CasterThe camber and caster are non-adjustable.Rear SpringThe rear shock absorber spring is adjusted by rotating the adjuster

88ADJUSTMENTSHandlebarsWARNING! Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited s

89ADJUSTMENTSCarburetorYour Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and

90ADJUSTMENTSSpeed Control SystemThis vehicle is delivered in a limited mode to have a maximum speed at or below 20 MPH (32 km/h). The vehicle contain

91ADJUSTMENTSSpeed Control SystemThrottle Stop Speed Control SystemThe speed control system has two options for limiting speed. Adjusting the speed li

92ADJUSTMENTSThrottle Cable FreeplayAdjust throttle cable freeplay at the handlebar.1. Slide the boots off the inline cable adjuster sleeve. Loosen th

93TROUBLESHOOTINGEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine BackfiresPossible Cause SolutionTripped circuit breaker Reset th

94TROUBLESHOOTINGEngine Pings or KnocksEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionPoor quality or low octane fuel Replace with

95TROUBLESHOOTINGEngine Stops or Loses PowerPossible Cause SolutionOut of fuel Refuel, cycle key to ON position three times for 5 seconds each, then s

96SPECIFICATIONSPhoenix 200Maximum Weight Capacity 215 lbs. (98 kg) (includes weight of operator, cargo and accessories)Dry Weight 395 lbs. (179 kg)Fu